AUTOMATIC BRICK MAKING FACTORY BUSINESS PLAN

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Product Category: Business Plan

Product Code: 00005649

No of Pages: 59

No of Chapters: 7

File Format: Microsoft Word

Price :

$20

TABLE OF CONTENTS

 

S/NO.                SUBJECT                        PAGE NO

 

01.              SUMMARY OF THE PROJECT                 1-4          

02.              MANAGEMENT ASPECT                          5-19

                                                                           

03.              TECHNICAL ASPECT                               20-41

                                                                   

04.              FINANCIAL SUMMARY             42-43                                                                      

05.              SOCIO ECONOMIC ASPECT                 44

 

06.              MARKETING ASPECT                     45-56

 

07.              FINANCIIAL ANALYSIS                    1-31

 

 

 

 

 

 

 

  

 

 

                                               EXECUTIVE SUMMARY

 

1. Name of the project           :       (Fully Automated Bricks Manufacturing)

2. Location of the project       :

 

3. Registered Office                :

 

4. Main Partner                       : 

5. Nature of the project         : 

                                                                                                    

6. Brief Description of the Project:

The project envisages setting up of an automatic brick-making factory of Tunnel Kiln technology to manufacture high quality, technically sound and marketable solid bricks. The machine’s manufacturing capacity would be 1,00,000 pcs per day capacity with 8 hours per day and 300 days per year operation capacity. Bangladeshi brick demand is mounting steep day by day parallel to rapid growth of real estate sector of Bangladesh. The project design combines a highly efficient tunnel kiln technology, with a unique technique of forming green bricks: granulated coal is injected for internal combustion. This approach results in lower energy usage, higher quality bricks and reduced pollution. Bricks of any size, shape and pigmentation can be produced at the plant with minor modifications. All bricks will be of uniform quality and will meet international standards for strength, quality and appearance. The sponsors intend to implement the scheme with financial assistance from Bank/Financial institution for acquisition of state of the art capital machinery, operating with efficient and expert management team along with their skilled workforce and a vision to excellence. It is anticipated that the project will go into commercial operation within 12 months from the date of opening of letter of credit.

The proposed project, when implemented would fulfill to the following objects:-

a. Ensure development of new entrepreneur.

b. Earn a good return on investment by way of value addition.

c. Create a good number of employment opportunities.

d. Generate adequate profit for the sponsors.

e. Revenue to the national exchequer after expiry of Tax Holiday period of the project.

f. Ensure supply of quality products.

 

                                                            

8. Total Cost of the Project.

 

SL

                            Item

Tk Cost in 000

01

Land & Land Development

130,000

02

Factory steel structure & Civil Works

47,694

03

Machinery & Equipments(Including L/C commission,Inter.freight etc.)

209,576

04

Generator 1500KVA

 

05

Cable, Cable Distribution System

 

06

Excavator 0.5 cm 2pcs

 

07

Pay Loader 1.5cm 2pcs

 

08

Dumping Truck 5 Pcs

 

09

Sub Station 1500KVA

 

10

Local Material

 

11

Furniture, Fixture& vehicles

 

 

                                Total                                                        

387,270

 

 

 

 9. I) .Means of Finance.

                                                                                                                                                (TK.in 000)

 

Against Total Estimated Cost of the Project

Against Total Cost of Machinery & Equipment

 

 

Tk Amount in 000

%

Tk Amount in 000

%

Long-term  Loan

309,816

80%

167,661

80%

Bridge Financing

0

0%

0

0%

Owner's   Equity

77,454

20%

41,915

20%

          Total

387,270

100%

209,576

100%

 

 

II)

 

1st. year

2nd. Year

3rd. year

4th. Year

Total Working Capital Requirement

44,610.49

46,309.36

47,612.29

48,049.56

Margin against W/C Finance

8,922.10

9,261.87

9,522.46

9,609.91

W/C for Bank Finance

35,688.40

37,047.49

38,089.83

38,439.65

10. Operating Results: (in 000)

 

1st. year

2nd. Year

3rd. year

4th. Year

Capacity   Utilization

95%

97%

98%

98%

Sales

185,538

197,421

199,920

199,920

Gross Profit

84,367

82,258

81,705

80,543

Operating Profit

76,663

73,979

72,899

71,170

Net Profit 

37,858

40,332

44,428

47,968

Operating Profit to sales

41.32%

37.47%

36.46%

35.60%

Net profit to sales (%)

20.40%

20.42%

22.22%

23.99%

Investment service coverage (Time)

1.08

1.11

1.18

1.25

 

 

10. a)

 

 

Qty in pc annual, capacity 100,000 daily

Unit/Price

(In taka)

Total Amount

(Tk.in 000)

Sales:(Net Sales after inventory adjustment Vat payment)

28,500,000

6.5

185,250

 

 

 

Item-wise Unit Cost:

Total Cost

in “000”

Pcs Production

Unit Cost

Raw Materials

60918.75

28500000

              2.14

Salaries & Wages for Factory Stuff

8150.54

28500000

              0.29

Depreciation

12863.50

28500000

              0.45

Utilities 

25436.25

28500000

              0.89

Stores & Spares

1047.88

28500000

              0.04

Repair & Maintenance

1286.35

28500000

              0.05

Tax & Insurance

2038.10

28500000

              0.07

Financial Expense

38804.96

28500000

              1.36

Total Cost

              5.28

 

 

11.   Break-even- sales                          :        TK 113157.11 Tk 118387.63  Tk 112168.50

12.   Break-even- capacity of operation:        58 %                58%                 55%

13.   Internal Rate of Return (IRR)        :        17.03%

 

14.       Economic Aspects:

 

         g   Employment Generation    :            95 Person

 

         g  Cost per job created           :             Taka 4076.53 Thousands

                 

         g  Contribution to GDP           :             Tk 101,273.87 Tk 102,051.36 Tk102,373.62

         g   Benefit cost ratio                :            1.6





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