TABLE OF CONTENTS
S/NO. SUBJECT PAGE NO
01. SUMMARY OF THE PROJECT 1-4
02. MANAGEMENT ASPECT 5-19
03. TECHNICAL ASPECT 20-41
04. FINANCIAL SUMMARY 42-43
05. SOCIO ECONOMIC ASPECT 44
06. MARKETING ASPECT 45-56
07. FINANCIIAL ANALYSIS 1-31
EXECUTIVE SUMMARY
1. Name of the project : (Fully Automated Bricks Manufacturing)
2. Location of the project :
3. Registered Office :
4. Main Partner :
5. Nature of the project :
6. Brief Description of the Project:
The project envisages setting up of an automatic brick-making factory of Tunnel Kiln technology to manufacture high quality, technically sound and marketable solid bricks. The machine’s manufacturing capacity would be 1,00,000 pcs per day capacity with 8 hours per day and 300 days per year operation capacity. Bangladeshi brick demand is mounting steep day by day parallel to rapid growth of real estate sector of Bangladesh. The project design combines a highly efficient tunnel kiln technology, with a unique technique of forming green bricks: granulated coal is injected for internal combustion. This approach results in lower energy usage, higher quality bricks and reduced pollution. Bricks of any size, shape and pigmentation can be produced at the plant with minor modifications. All bricks will be of uniform quality and will meet international standards for strength, quality and appearance. The sponsors intend to implement the scheme with financial assistance from Bank/Financial institution for acquisition of state of the art capital machinery, operating with efficient and expert management team along with their skilled workforce and a vision to excellence. It is anticipated that the project will go into commercial operation within 12 months from the date of opening of letter of credit.
The proposed project, when implemented would fulfill to the following objects:-
a. Ensure development of new entrepreneur.
b. Earn a good return on investment by way of value addition.
c. Create a good number of employment opportunities.
d. Generate adequate profit for the sponsors.
e. Revenue to the national exchequer after expiry of Tax Holiday period of the project.
f. Ensure supply of quality products.
8. Total Cost of the Project.
SL | Item | Tk Cost in 000 |
01 | Land & Land Development | 130,000 |
02 | Factory steel structure & Civil Works | 47,694 |
03 | Machinery & Equipments(Including L/C commission,Inter.freight etc.) | 209,576 |
04 | Generator 1500KVA | |
05 | Cable, Cable Distribution System | |
06 | Excavator 0.5 cm 2pcs | |
07 | Pay Loader 1.5cm 2pcs | |
08 | Dumping Truck 5 Pcs | |
09 | Sub Station 1500KVA | |
10 | Local Material | |
11 | Furniture, Fixture& vehicles | |
| Total | 387,270 |
9. I) .Means of Finance.
(TK.in 000)
| Against Total Estimated Cost of the Project | Against Total Cost of Machinery & Equipment |
| Tk Amount in 000 | % | Tk Amount in 000 | % |
Long-term Loan | 309,816 | 80% | 167,661 | 80% |
Bridge Financing | 0 | 0% | 0 | 0% |
Owner's Equity | 77,454 | 20% | 41,915 | 20% |
Total | 387,270 | 100% | 209,576 | 100% |
II)
| 1st. year | 2nd. Year | 3rd. year | 4th. Year |
Total Working Capital Requirement | 44,610.49 | 46,309.36 | 47,612.29 | 48,049.56 |
Margin against W/C Finance | 8,922.10 | 9,261.87 | 9,522.46 | 9,609.91 |
W/C for Bank Finance | 35,688.40 | 37,047.49 | 38,089.83 | 38,439.65 |
10. Operating Results: (in 000)
| 1st. year | 2nd. Year | 3rd. year | 4th. Year |
Capacity Utilization | 95% | 97% | 98% | 98% |
Sales | 185,538 | 197,421 | 199,920 | 199,920 |
Gross Profit | 84,367 | 82,258 | 81,705 | 80,543 |
Operating Profit | 76,663 | 73,979 | 72,899 | 71,170 |
Net Profit | 37,858 | 40,332 | 44,428 | 47,968 |
Operating Profit to sales | 41.32% | 37.47% | 36.46% | 35.60% |
Net profit to sales (%) | 20.40% | 20.42% | 22.22% | 23.99% |
Investment service coverage (Time) | 1.08 | 1.11 | 1.18 | 1.25 |
10. a)
| Qty in pc annual, capacity 100,000 daily | Unit/Price (In taka) | Total Amount (Tk.in 000) |
Sales:(Net Sales after inventory adjustment Vat payment) | 28,500,000 | 6.5 | 185,250 |
Item-wise Unit Cost: | Total Cost in “000” | Pcs Production | Unit Cost |
Raw Materials | 60918.75 | 28500000 | 2.14 |
Salaries & Wages for Factory Stuff | 8150.54 | 28500000 | 0.29 |
Depreciation | 12863.50 | 28500000 | 0.45 |
Utilities | 25436.25 | 28500000 | 0.89 |
Stores & Spares | 1047.88 | 28500000 | 0.04 |
Repair & Maintenance | 1286.35 | 28500000 | 0.05 |
Tax & Insurance | 2038.10 | 28500000 | 0.07 |
Financial Expense | 38804.96 | 28500000 | 1.36 |
Total Cost | 5.28 |
11. Break-even- sales : TK 113157.11 Tk 118387.63 Tk 112168.50
12. Break-even- capacity of operation: 58 % 58% 55%
13. Internal Rate of Return (IRR) : 17.03%
14. Economic Aspects:
g Employment Generation : 95 Person
g Cost per job created : Taka 4076.53 Thousands
g Contribution to GDP : Tk 101,273.87 Tk 102,051.36 Tk102,373.62
g Benefit cost ratio : 1.6
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