PRODUCTION AND EVALUATION OF BREAD FROM WHEAT, SORGHUM AND BAMBARA GROUNDNUT COMPOSITE FLOUR BLENDS

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ABSTRACT

The objectives of this research were to evaluate the chemical composition and sensory evaluation of sorghum flour (SF) and bambara groundnut flour (BF) on the quality of wheat bread. Bambara groundnut and Sorghum seeds were processed into flour and mixed with wheat flour in the ratio of 5:15:80, 5:20:75 and 25:25:50 for bread production. The breads were prepared by the straight dough method. Four samples of bread were produced and denoted as Sample G, H, I and J respectively. Sample G served as control with 100% wheat flour, while Sample H to J consists of composite wheat-sorghum-bambara groundnut flours in ratio of 80:15:5, 75:20:5 and 50:25:25% respectively. Analysis such as functional and chemical evaluation of flour blends were carried out to determine its suitability for bread and other confectioneries. Chemical composition, sensory properties and physical characteristics such as weight, volume and specific volume were evaluated. The result of the proximate composition showed that carbohydrate content decreased significantly (p<0.05) with increase in sorghum and bambara groundnut flour blends varying from 79.52.16 to 74.07%. The moisture, protein, ash, crude fibre and fat contents of the bread samples generally increased significantly (p˃0.05) with increase in sorghum and bambara groundnut flours. Sorghum flour only showed significantly (p<0.05) higher water holding capacity than wheat flour and bambara groundnut flour blends respectively. The physical properties of the bread loaves were evaluated. The loaf volume of composite breads decreased significantly (p<0.05) from 260.0 to 1.44cm3. Samples H to J showed a significant increase (p<0.05) in weight and specific volumes of the bread samples of 293.5-312.5g and 0.08-0.70cm3/g respectively. The mineral (Mg and P) contents of the bread samples decreased significantly (p<0.05) with increased percentages of Sorghum flour and Bambara groundnut flour in the bread.  The result of the sensory properties showed that there was significant (p<0.05) difference in the taste, flavor, crumb colour and overall acceptability of the 100% wheat bread and from composite samples. The 100% wheat bread recorded the highest scores in all the parameters evaluated. However, all other samples were well accepted. Sample J showed a decrease in the values of taste, flavor and overall acceptability of the bread samples with increasing levels of sorghum and bambara groundnut flour.





TABLE OF CONTENTS

Title page                                                                                                                                    i

Declaration                                                                                                                                 ii

Certification                                                                                                                               iii

Dedication                                                                                                                                 iv

Acknowledgements                                                                                                                   v

Table of Contents                                                                                                                      vi

List of Tables                                                                                                                             x

List of Figures                                                                                                                           xi

List of Plates                                                                                                                             xii

Abstract                                                                                                                                     xiii

CHAPTER 1: INTRODUCTION

1.1    Background of study                                                                                                        1

1.2    Background information                                                                                                   4

1.3    Justification                                                                                                                       4

1.4    Statement of problem                                                                                                        5

1.5    Objectives                                                                                                                         6

CHAPTER 2: LITERATURE REVIEW

2.1    Wheat                                                                                                                                7

2.1.1 Nutrient composition of wheat                                                                                         7

2.1.2 Wheat processing                                                                                                              9

2.2    Sorghum                                                                                                                           10

2.2.1 Nutrient composition of sorghum                                                                                    10

2.2.2 Sorghum utilization                                                                                                          13

2.2.3 Sorghum processing                                                                                                         13    

2.3    Bambara groundnut                                                                                                         14

2.3.1 Nutrient composition of bambara groundnut                                                                   15                         

2.3.2 Utilization of bambara groundnut                                                                                    18

2.3.3 Bambara groundnut processing                                                                                        19

2.4    Bread                                                                                                                                21

2.4.1 Bread making ingredients                                                                                                 21

2.4.1.1. Wheat flour                                                                                                                   22

2.4.1.2 Composite flour                                                                                                             23

2.4.1.3 Yeast                                                                                                                             24

2.4.1.4 Salt                                                                                                                                25

2.4.1.5 Water                                                                                                                             26

2.4.1.6 Sugar                                                                                                                             27

2.4.1.7 Fats and oil                                                                                                                    27

2.4.1.8 Milk powder                                                                                                                  28

2.4.1.9 Emulsifier                                                                                                                      28     

2.4.2 Bread making process                                                                                                       29

2.4.2.1 Mixing                                                                                                                                                     29

2.4.2.2 Proofing                                                                                                                         30

2.4.2.3 Baking                                                                                                                           31

2.4.3 Bread making methods                                                                                                    32

2.4.3.1 Straight dough method                                                                                                 32

2.4.3.2 Sponge dough method                                                                                                  33

2.4.3.3 Mechanical dough method                                                                                           33

2.5       Sensory properties of bread                                                                                          34

2.5.1    Bread flavor                                                                                                                  34

2.5.2    Bread texture                                                                                                                 35

2.5.3    Colour                                                                                                                            35

CHAPTER 3 MATERIAL AND METHODS

3.1 Raw material procurement                                                                                                  36

3.2 Sample preparation                                                                                                              36

3.2.1 Production of sorghum flour                                                                                            36

3.2.2 Preparation of bambara groundnut flour                                                                         36

3.2.3 Blend formulation of composite flour and other ingredients for bread Production        38

3.3 Proximate analysis                                                                                                              39

3.3.1 Moisture content determination                                                                                       39

3.3.2 Ash content determination                                                                                               40

3.3.3 Crude protein content determination                                                                               41

3.3.4 Fat content determination                                                                                                41

3.3.5 Crude fibre content determination                                                                                   42

3.3.6 Carbohydrate content determination                                                                                43

3.4 Analysis of functional properties of flours                                                                          43

3.4.1 Determination of bulk density of flour                                                                            43

3.4.2 Determination of foaming capacity of flours                                                                   44

3.4.3 Determination of water and oil absorption capacity of flours                                         44

3.4.4 Determination of emulsion stability of flours                                                                  45

3.5 Production of bread                                                                                                            46

3.6 Mineral content determination                                                                                            48

3.6.1 Calcium and magnesium contents determination                                                            48

3.6.2 Phosphorus content determination                                                                                  49

3.7 Evaluation of physical properties of bread                                                                         49

3.8 Evaluation of sensory properties of bread                                                                          50

3.8.1 Sensory evaluation                                                                                                           50

3.8.2 Statistical analysis                                                                                                            51

CHAPTER 4  RESULT AND DISCUSSION

4.1 Proximate composition                                                                                                       52

4.1.1 Proximate composition of flour blends                                                                           52

4.1.2 Proximate composition of bread samples                                                                        57

4.2 Functional properties of flour blends                                                                                  61

4.3 Physical characteristics of bread samples                                                                           64

4.4 Mineral contents of bread samples                                                                                     67

4.5 Sensory characteristics of wheat sorghum bambara groundnut breads                              70

CHAPTER 5 CONCLUSION AND RECOMMENDATION

5.1 Conclusion                                                                                                                           72

5.2 Recommendations                                                                                                               72

References                                                                                                                                 74

Appendices                                                                                                                                83

List of abbreviations                                                                                                                 84

                                                    




             

 

                                                           LIST OF TABLES

2.1 Composition of wheat products per 100g edible portion                                                    9                                                                                                                                         

2.2 Nutrient content of whole kernel and its fraction of sorghum grains                                 12

2.3 Mineral composition of sorghum grains (mg/100)                                                             12

2.4 Proximate composition of different varieties of bambara groundnut seeds flour and seed coat                                                                                                                                                                                                                                                                                                                                                          17                                                     

2.5 Mineral composition of raw bambara groundnut (mg/100) nut                                         17

2.6 Comparison of nutrient composition of some grain legumes                                             18

2.7 Fatty acid composition of bambara groundnut oil                                                              18

3.1Percentage proportion of wheat-sorghum-bambara groundnut composite flour and recipe formulation for bread production                                                                                             39

4.1 Proximate composition of flour and blends                                                                       54

4.2 Proximate composition of wheat sorghum and bambara groundnut Bread Samples (%) 56

4.3 Functional properties of flour and blends                                                                          60

4.4 Physical properties of bread samples                                                                                 63

4.5 Mineral composition of the bread samples                                                                        68

4.6 Sensory properties of bread samples                                                                                  69

                                           

 

 

                                                           

 

                                                            LIST OF FIGURES

2.1 Flowchart for different processes of preparation of bambara groundnut flour                  20

3.1 Flowchart for production of sorghum flour                                                                        37

3.2 Flowchart for production of bambara groundnut flour                                                       38

3.3 Production of wheat sorghum-bambara groundnut flour bread                                          47

 

 

 

 

 

 

 

                                                                LIST OF PLATES

 

1. Bread samples                                                                                                                    66

2. Bread crumb samples                                                                                                         66

 

 

 


 

 

                                 

                                                             CHAPTER 1

                                                          INTRODUCTION


1.1 BACKGROUND OF STUDY

Bread is defined as a confectionary baked product produced from flour, yeast, salt, sugar and water. It involves a series of processes such as mixing, kneading, proofing, shaping and baking (Dewettinck et al., 2008). Bread and other wheat containing baked products are staple confectionary food in developed and developing countries. Bread contains various nutrients such as carbohydrate, protein, fibre, vitamins and minerals in the diets of many people worldwide (Aider et al., 2012). It is naturally low in protein and nutritionally not a balanced diet because it is low in lysine, an essential amino acid. The consumption of bread in Nigeria is on a steady increase because it is a ready-to-eat food normally consumed at breakfast, and sometimes at dinner. Bread has been one of the most appealing food products due to its nutritional characteristics and ready-to-eat convenience (Angelino et al., 2017). Emphasis is now made on healthy bread with protein, increased dietary fibre intake, high resistant starch, low calorie and carbohydrate content of baked goods.

Wheat (Triticum aestivum), is the third most important cereal crop after maize and rice with world production of 695 million metric tons annually (Zhang et al., 2018). Among the cereal flours, wheat is extensively used for bread making among other uses. The unique bread making properties of wheat flour are due to its gluten protein when hydrated, it forms strong cohesive dough which retains gas and produces a light aerated baked product (Delcour and Hoseney, 2010). Wheat importation has led to a huge loss of currency and increased retail price of baked products. Due to the high cost and high demand for wheat flour based goods, efforts are being directed toward developing, evaluating and providing alternative formulations of flour for bread and cookie making.

Sorghum is a cereal in the semi-arid regions of the world, where it is an important food and feed crop.  Sorghum was grown in over 44 million hectares around the world in 2004 and the total world production was 60 million tons thereby considering it as the fifth most important cereal in the world (FAO Statistical database-FAOSTAT, 2010). Although, this production is only about 11-12% of each of the major cereals such as maize, rice and wheat, the food potential of sorghum resides in the ability of the plant to grow well in the semi-arid regions of the world. The USA is a major producer of sorghum but the grain is not consumed as human food except for a very small fraction as animal fodder, whilst in Africa and Indian, the grain is a major food source. Grain sorghum contains phenolic compounds like flavonoids which have been found to inhibit tumour development. The starches and sugars in sorghum are released more slowly than in other cereals and hence it could be beneficial to diabetics (Poquette et al., 2014). It has the potential to be processed into starch, flour, grits and flakes and used to produce a wide range of industrial products. It can also be malted and processed into malted foods such as beverages and beer. Sorghum could play a pivotal role in agricultural improvement in some of the poorest countries of the world if relevant scientific work is carried out to produce the yield, quality and knowledge required by locally-based industries. With the aid of proper processing technology, equipment and methods, it would be possible to enhance the nutritional and aesthetic value of sorghum products.

Among the legumes widely cultivated in Nigeria, Bambara groundnut (Vigna subterranea) is an indigenous grain legume crop grown mainly by subsistence women farmers in drier parts of sub-saharan Africa (FAO, 2001). Adu-Dapaah and Sangwan (2004), reported that Bambara groundnut seed is completely balanced food because it contains high iron content of 4.9-48mg/100g, compared to a range of 2.0-10.0mg/100g for most legumes, protein 18.0-24.0% with high lysine and methionine contents, ash 3.0 to 5.0 %, fat 5.0-7.0, fibre 5.0-12.0%, potassium 1144-1935mg/100g, sodium 2.9-12.0mg/100g, calcium 95.8-99mg/100g, carbohydrate 51-70%, oil 6-12% and energy 367-414kcal/100 mg. Bambara groundnuts are usually eaten as snack in immature stage. The dried matured seeds are boiled, grilled or roasted. The matured dry seeds are often milled into flour and used in the preparation of akpekpa, moimoi, okpa, akara, canned bambara nut. Bambara groundnut could be used to complement cereal grains in order to provide a balanced amino acid profile. Nigeria has unfavorable climatic condition for wheat cultivation but suitable for tropical crops such as legumes, roots, tubers and cereals. Therefore, consumption of cereal based foods like biscuits, bread and other baked products requires development of an adequate substitute for wheat (Kudre and Benjakul, 2013).

Composite flour technology initially referred to the process of mixing wheat flour with cereals and legume flour to make use of raw materials such as bread and biscuits to produce high quality products in an economical way. According to Mohammed et al., (2011) composite flour technology has many advantages which includes; it plays a vital role to complement the deficiency of essential nutrients; saves hard currency; promote high yielding local plant species and enhances overall use of domestic agriculture. In selecting the components to be used in composite flour blends, the materials should preferably be readily available, culturally acceptable and provide increased nutritional potentials. Ideally, the foods produced should look and taste like traditional foods (Akobundu et al, 1998). The production of composite flours using various crops for confectionary and bakery goods have been carried out by many researchers, among which are; corn, barley and cassava (Khalil et al., 2000), legume flour (Sadowska et al., 2003), peanuts and sunflower seed (Fagbemi et al., 2005); coconut flour (Trinidad et al., 2006). All these ingredients will impart characteristic colors, texture and nutritional value which may be favourable in bakery products, recipes and other food products. However very little information is available on the composite flour of wheat/sorghum/bambara groundnut for bread production. The Utilization of these local crops in baked products could lead to economic enhancement through reduction of importation costs of wheat flour. In addition, use of local crops like sorghum and bambara groundnut (Vigna subterranea) in baking will enable cheap and nutritious baked products to become available and affordable to many.


1.2       BACKGROUND INFORMATION

This study is targeted at exploring the best combination and potential of sorghum and bambara groundnut flour with a mixture of wheat as composite flour in the production of bread in order to improve the nutritional requirement or qualities and other quality characteristics such as texture, flavor, taste, weight and appearance which are essential parameters in the determination of good a quality bread.


1.3    JUSTIFICATION

Bread is an important staple food made mostly from flour that is widely consumed throughout the world. Therefore, it is important to produce bread of good quality characteristics that could be generally accepted and meet the daily nutritional requirement as stipulated by the World Health Organization (WHO) (Pomeranz, 1990). Sorghum and bambara groundnuts are potential crops to be evaluated by blending with wheat flour for products with increased baking qualities, human nutrition and reduced costs of production. As a result, import costs of raw materials will be significantly reduced and malnutrition arrested especially among Nigerian children. This research work is therefore been carried out to evaluate the chemical composition and sensory qualities of bread samples made from wheat-sorghum-bambara groundnut flour blends as compared to non-blended wheat flour (control). To exploit the potentials of sorghum, bambara groundnut and wheat composite flour in the production of bread thereby improving it overall qualities. Encourage cultivation of sorghum and bambara groundnut, so as to encourage it's use and nutritional value that is desirable in our food, thereby promoting the health status of the society.

 

1.4 STATEMENT OF PROBLEM

Due to the economic situation of wheat importation in Nigeria, population increase, post harvest losses in our local food, inadequate nutritional qualities of the sub-standard bread products in most areas of the country, the problem of malnutrition among young Nigerian children, most Nigerians now go for plant protein sources of food, bread with high nutritive value that would satisfy the desiring qualities of the consumer in terms of size, weight and volume. It is now therefore, very important to go into research and investigate these plant materials such as Bambara groundnut and sorghum and how it can be processed into varied products such as bread. Again, there is need to encourage wheat substitution by looking into the suitability of flours like sorghum and bambara groundnut for bread making, since Nigeria spend a lot in importation of wheat, which cannot be grown here due to our weather. Therefore, to produce a good quality bread, there is need to exploit the nutritional qualities of sorghum and bambara groundnut in bread production, as it will go a long way in eliminating malnutrition, reduce post harvest losses, minimize importation of wheat, and promote a healthy society (Ogundipe, 1989). Finally, cereals in general are deficient in essential amino acid like lysine and tryptophan. On the other hand, legumes are deficient in sulphur containing amino acids like methionine and cystine but rich in tryptophan and lysine. Therefore, there will be a desirable pattern of essential amino acids of high biological value when cereals and legumes are combined (Nnam, 2001).

 

1.5 BROAD OBJECTIVE

In the light of the above, this thesis was designed to produce bread from composites of wheat, sorghum, and bambara groundnut, thus enhancing the use of underutilized indigenous crops in ensuring food security, combat hunger, enhanced health, increase farming and economic activities leading to wealth creation, thereby improving the overall quality.

The specific objectives of this work are to:

1.      To produce flours from sorghum and bambara groundnut grains

2.      To evaluate the functional properties and chemical composition of wheat, sorghum and bambara groundnut flour blends.

3.       To produce bread from blends and evaluate the chemical composition and sensory properties of wheat, sorghum and bambara groundnut bread.

                                                                         

 

 

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