PRODUCTION AND QUALITY EVALUATION OF BREAD FROM COCOYAM (XANTHOSOMA MAFFASCOTH) /SOY BEAN (GLYCINE MAX) AND WHEAT (TRITICUMA ESTIVUM.) FLOUR BLENDS

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Product Code: 00007235

No of Pages: 96

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ABSTRACT

The study elucidates the production and quality evaluation of bread from blends of cocoyam corms, soy bean and wheat flours. The flours were prepared using wheat, cocoyam and soybean. Five samples were used such as sample A (100% wheat flour ), sample B (90% wheat flour and 10% cocoyam/soy flour) sample C (85% wheat flour and 15% cocoyam /soy flour) sample D (80% wheat flour and 20% cocoyam /soy flour) and sample E (75% wheat flour and 25% cocoyam /soy flour). The results showed that the maximum content of moisture, ash, crude fat, crude fibre, crude protein and carbohydrate recorded in these samples were (28.80%, 2.50%, 9.50%, 1.70%, 14.70% and 50.75%)respectively, with a minimum content of (26.60%, 1.60%, 8.60%, 0.80%, 9.45% and 45.00%) respectively. The maximum concentration of minerals; Ca, Mg, P, Fe, K and Zn, observed were 82.40mg/100g,50.22mg/100g, 106.15mg/100g,3.18mg/100g,119.56mg/100g and 3.92mg/100g respectively, with a minimum concentration of 73.62mg/100g, 36.45mg/100g,81.28mg/100g,1.54mg/100g,83.58mg/100g and 1.70mg/100g respectively. Maximum concentration of vitamins B2,B3,A and C recorded were (0.214,1.15, 8.22 and 4.22)mg/100g respectively with a minimum concentration of (0.170,0.29,4.79 and 3.23)mg/100g respectively. Samples E (75% wheat flour and 25% cocoyam /soy flour) and D (80% wheat flour and 20% cocoyam /soy flour) had te highest protein content of 14.70 and 13.30 respectively.   The physical properties of the bread revealed a decrease in loaf volume and specific volume as the proportion of cocoyam / soy flour blend increased and an increase in loaf weight as the proportion increased. The sensory evaluation of the bread samples on a nine- point hedonic scale revealed that sample B (90% wheat flour and 10% cocoyam/soy flour)  with a general acceptability of 6.90, compared favorably with bread made from 100% wheat flour.








TABLE OF CONTENTS

Title page                                                                                                                    i

Declaration                                                                                                                  ii

Certification                                                                                                                iii

Dedication                                                                                                                  iv

Acknowledgements                                                                                                    v

Table of Contents                                                                                                       vi

List of Tables                                                                                                              viii

List of Figures                                                                                                             ix

Abstract                                                                                                                      x

 

CHAPTER 1:                        INTRODUCTION                                                               

1.1       Background of Study                                                                                                1

1.2       Statement of Problem                                                                                     5

1.3       Justification of the Study                                                                               6

1.4       Objectives of the Study                                                                                  6

CHAPTER 2:                        LITERATURE REVIEW

2.1       History of Bread                                                                                             7

2.1.2    Types of bread                                                                                                8

2.1.3    Chemical composition of bread                                                                     9

2.1.4    Nutritional value of bread                                                                               10

2.2      Wheat                                                                                                               10

2.2.1    Origin of wheat                                                                                               10

2.2.2    Physiology of the wheat plant                                                                                    11

2.2.3    Utilization of wheat                                                                                        11

2.2.4    Nutritional composition of whole wheat flour                                               12

2.2.5    Health benefits of whole wheat                                                                      13

2.2.6    Importance of wheat in baking products                                                        15

2.2.7    Anti-nutritional factors of whole wheat                                                         16

2.2.8    Functional properties of wheat proteins (Gluteins and Gliadins)                   16

2.3       Soybean (Glycine max)                                                                                   17

2.3.1    History and origin of soybean                                                                        17

2.3.2    Nutritional composition of soybean                                                                18

         2.3.3    Anti-nutritional factors in soybean                                                                 19

2.3.4    Utilization of soybean                                                                                     20

2.3.4.1 Oil                                                                                                                   22

2.3.4.2 Meal                                                                                                                22

2.3.4.3 Infant formula                                                                                                 22

2.3.4.4 Meat and diary substitutes and extenders                                                      23

2.3.4.5 Other products from soybeans                                                                        24

         2.3.5    Types of soy flour                                                                                           24

         2.3.6    Production of soy milk                                                                                   25

2.4       Cocoyam (XanthosomamaffaScoth)                                                                25

2.4.1    History and origin of cocoyam                                                                       25

2.4.2    Anti-nutritional factors in cocoyam                                                                26

2.4.3    Utilization of cocoyam                                                                                   26

2.4.4    Nutritional value of cocoyam (XanthosomamaffaScoth)                               27

2.4.5    Benefits of cocoyam (XanthosomamaffaScoth)                                            27


CHAPTER 3:                        MATERIALS AND METHODS                                        29

3.1              Sources of Raw Materials                                                                               29

3.2              Raw Material Preparation                                                                               29

3.2.1    Preparation of soybean flour                                                                           29

3.2.2    Preparation of cocoyam flour                                                                         29

3.2.3    Preparation of Wheat flour                                                                             30

3.4       Preparation of Bread                                                                                       34

3.5       Blend Formulations                                                                                        35

3.6       Proximate Composition                                                                                  37

3.6.1    Determination of moisture contents                                                               37

3.6.2    Determination of crude protein                                                                      37

3.6.3    Determination of crude fat content                                                                38

3.6.4    Determination of ash content                                                                         38

3.6.5    Determination of crude fibre content                                                             39

3.6.6    Energy value determination                                                                            39

3.6.7    Determination of total carbohydrate                                                              40

3.6.8    Determination of mineral                                                                                40

3.6.9    Determination of vitamins                                                                              40

3.7       Physical Properties of Bread                                                                           40

3.7.1    Loaf volume                                                                                                    40

3.7.2    Weight                                                                                                            41

3.7.3    Specific volume                                                                                              41

3.8       Sensory Properties of Bread                                                                           41

CHAPTER 4:                        RESULTS AND DISCUSSION

4.1:      Proximate Composition of Wheat, Cocoyam/Soy Flour Blends                    43

4.2:       Proximate Composition of Bread Made from Wheat, Cocoyam/Soy Flour Blends                                                                                                  46

4.3:      Mineral Content of Composite Wheat, Cocoyam/Soy Flour Blends             49

4.4:      Mineral Content of Bread Made from Wheat, Cocoyam/SoyFlour Blends   51

4.5:      Vitamin Content of Composite Wheat, Cocoyam/Soy Flour Blends             53

4.6:      Vitamin Content Bread Made from Wheat, Cocoyam/Soy Flour Blends      55

4.7:      Physical Properties of Bread Made from Wheat, Cocoyam/Soy Flour

            Blends                                                                                                             57

4.8:     Sensory Evaluation of Bread Made from Wheat, Cocoyam/Soy Flour Blends                                                                                                                                  59

 

CHAPTER 5:            CONCLUSION AND RECOMMENDATION               

5.1       Conclusion                                                                                                      61

5.2       Recommendation                                                                                            61

References                                                                                                      63

Appendices                                                                                                     72

 

 

 

 

 




 

 

LIST OF TABLES

 

3.5.1:            Sample formulation                                                                                36

4.1:               Proximate composition of wheat, cocoyam/soy flour blends (%)         45

4.2:      Proximate Composition of bread made from wheat, cocoyam/soy    flour blends (%)                                                                                              47

4.3:      Mineral content of wheat, cocoyam/soy flour blends (mg/100g)                   50

4.4:      Minerals content of bread made from wheat, cocoyam/soy flour      blends (Mg/100g)                                                                                            52

4.5:      Vitamins content of wheat, cocoyam/soy flour blends (mg/100g)                 54

4.6:      Vitamins content of wheat, cocoyam/soy flour blends (mg/100g)                 56

4.7:      Physical properties of bread made from wheat, cocoyam/soy flour blends                                                                                                                    58

4.8:      Sensory properties of Bread made from wheat, cocoyam/soy flour   blends  60       

 

 

 

 

 

 

 

 

 

LIST OF FIGURES

 

 

3.1:      Flow diagram for the production of soybean flour                                        31

3.2:      Flow diagram of the preparation of Cocoyam

                (Xanthosomamaffa Scoth) flour                                                                  32

3.3:      Flow diagram of the preparation of wheat flour                                            33

3.4:      Flow diagram of the preparation of bread                                                      35

 

 

 


 


 


CHAPTER ONE

INTRODUCTION


1.1 BACKGROUND OF STUDY

In Nigeria and all over the world, bread is an important staple food, with an exponential increase in consumption over recent years (Bolaniran et al, 2017). Nowadays, bakery food products, especially bread are becoming very popular in Nigeria in rural as well as urban areas among all the age groups due to its several attractive features, including wider consumption, low cost among other processed foods, varied taste, easy availability and good eating quality (Ayo and Olawale, 2003). The consumption of bread and other bakery products produced from wheat flour has been a conventional practice (Alam et al; 2013).

Wheat is grown on more land area than any other food crop, 220.4 million hectares in 2014. World trade in wheat is greater than for all other crops combined. In 2016, world production of wheat was 749 million tonnes, making it the second most-produced cereal after maize. Since 1960, world production of wheat and other grain crops has tripled and is expected to grow further through the middle of the 21st century. Global demand for wheat is increasing due to the unique viscoelastic and adhesive properties of gluten proteins, which facilitate the production of processed foods, whose consumption is increasing as a result of the worldwide industrialization process and the westernization of the diet.(Shewry and Hey, 2015).

Wheat is an important source of carbohydrates. Globally, it is the leading source of vegetal protein in human food, having a protein content of about 13%, which is relatively high compared to other major cereals, but relatively low in protein quality for supplying essential amino acids. When eaten as a whole grain, wheat is a source of multiple nutrients and dietary fiber. In a small part of the general population, gluten – the major part of wheat protein – can trigger coeliac disease, non-coeliac gluten sensitivity, gluten ataxia and dermatitis herpetiformis (Ludvigsson et al., 2013).

Wheat flour is suitable for bread production because of its gluten content; a protein which aids excellent formation of bread dough during fermentation. Wheat flour is also a good source of calories and other nutrients but its protein is of poor nutritional quality as its protein is deficient in essential amino acids such as lysine and threonine (Bakke and Vickers, 2007; Jideani and Onwubali., 2009). There have been therefore lots of researches carried out to discover suitable alternatives to wheat flour that can be used to bake bread thereby reducing the demand for wheat and also improve the economic value of locally made flour products in Nigeria (Aniedu and Agugo, 2010; Oviahon et al, 2011).

 

Over the years, the demand for pastry and baked products in Nigeria has been on the increase. In as much as the demand for these products increases, the cost of the products also becomes very expensive (Dotsey, 2009). This high cost is due to the fact that, urbanization in Nigeria has increased the consumption of processed food and bakery products as well as increased the demand for imported products. To reduce imports and to save foreign exchange, it has been proposed that wheat be substituted with alternative products such as soybeans and cocoyam flour in the production of bakery products (Dotsey, 2009).

 

Cocoyam (Xanthosoma sagittifolium) is herbaceous perennial plant belonging to the araceae family and constitutes one of the six most important root and tuber crops world-wide (Ekanem and Osuji, 2006). They are among the major crops grown in wetlands with minimal inputs and offer high potential for alleviating food insecurity and income constraints. Cocoyam is believed to be generally good for the body and has some medicinal values. Consumption of micronutrient rich food such as cocoyam is important for a strong immune system that helps the body to utilize protein, carbohydrates and other nutrients. Cocoyam (Taro) contains some calcium, vitamin C, vitamin E and B vitamins, as well as magnesium, manganese, copper and fiber which aids in the digestive process, makes elimination of stool easy and also helps in cancer prevention (Nwagbo, 2011). Cocoyam is rich in digestible starch, good quality protein, thiamin, niacin and high scores of proteins and essential amino acids (Lewu et al, 2009). However, in spite of its nutritional importance, cocoyam has not received any deliberate attention to address its research and development. It receives low research priority in all regional agricultural research centres and therefore, its contribution to food security and economy is underestimated (Mongi et al, 2011).

Cocoyam (Xanthosoma maffa (Scoth), is found in southeast and south-south Nigeria where they grow wild and highly under-utilized. It is reported to have high content of carotenoids, protein, fibre, ash but low in carbohydrate (Ukom et al., 2014), and also contain high antioxidant compounds like flavonoid, polyphenol and antioxidant activities (Ukom et al., 2014). The physicochemical and pasting properties show that it has low retrogradation property, making it a good composite blend for bread production (Ukom et al., 2015). Although cocoyam generally contain high level of oxalate which limit their food uses, however, appropriately processed cocoyam (Xanthosoma maffa Scoth) can be potential food-based intervention for combating micronutrient deficiency since it is a source of micronutrients, protein and carotenoids (which serve as precursors of vitamin A) whose insufficient supply results into serious physiological abnormalities (Aguaya et al., 2004; Summer, 2008).

Consumption of soybean (Glycine max) has in recent years increased, since people are becoming more health conscious rather than just eating off the shelves and due to its availability and low cost. Soybean belongs to the family leguminosae and subfamily papillionnideae. It is a rich source of essential nutrients and contains a wide variety of chemical compounds that have potent bioavailability. Soybean flour contains about 35 - 45% protein, and is considered as an excellent source of high quality plant protein with all essential amino acids required for proper growth and maintenance of body. (Otegbayo et al., 2018). It is rich in lysine which is deficient in most cereals. In addition, it is high in vitamins and minerals, and has been shown to possess natural antioxidant which helps in lowering cholesterol level, preventing cancer and cardiovascular disease (Burris et al., 2009), regulation of menopause and combat oxidative degradation and could also extend the shelf-life of its products (Otegbayo et al, 2018).

Soy beans have recently become popular in the West African sub region due to their high protein content and quality, and are being cultivated at a steadily increasing rate. Traditional food uses of soy beans are very limited, but efforts are being made to promote their incorporation in the people’s diets. Soy bean has high protein content and is not very expensive (Kolapo et al., 2005). The high protein content in the soy supplemented breads would be of nutritional importance in most developing countries, such as Nigeria, where many people can hardly afford high proteinous foods because of their expensive costs. Therefore, the enrichment of bread with other protein and fibre sources such as soybeans, cocoyam and fibre rich ingredients could enhance the nutritional quality of bread.

 

1.2       STATEMENT OF PROBLEM

Bread have remained popular food in Nigeria because of its taste and convenience and due to its several attractive features, including wider consumption, low cost among other processed foods, varied taste, easy availability and good eating quality (Julius and Muyanja, 2019). Despite the increased consumption of bread in Nigeria, the bread in the Nigerian market are mostly white bread made of white flour derived from the processing of whole wheat grain in which the bran and the germ layers have been removed. White bread is high in carbohydrates, fat, and calorie but low in fiber, vitamins, and minerals which make it unhealthy for daily use (Serrem ​et al., ​2011). Wheat contains about 12-16% protein and its protein is of lower nutritional quality when compared to milk and soya bean proteins as its protein is deficient in essential amino acids such as lysine and threonine (Julius and Muyanja, 2019). Therefore, enrichment of bread quality may be achieved by incorporation of fibre rich ingredients such as coco yam and protein-rich ingredients from soybean as a fortification of bread.

 

1.3       JUSTIFICATION OF THE STUDY

To produce bread from local food sources that can be nutritionally adequate for all the age groups in order to prevent high rate of protein and micronutrient deficiency. Also, to reduce wheat importation and improve on the Forex earning of the nation.

Gluten free bread is highly needed in the tropical regions especially Nigeria where bread and other baked products are highly consumed to reduce the costs implication of wheat importation as well as protecting consumers against celiac disease. Also it will encourage the exploitation of our indigenous crops for baked products. In order to obtain good quality gluten-free products from alternative flours it is necessary to adopt balanced formulations and adequate technological processes, because of changes in the rheological properties caused by the lack of gluten. Processing adjustments or new ingredients (hydrocolloids, protein, and enzymes) are suggested as necessary (Schoenlechner et al., 2010).

 

 

1.4       OBJECTIVES OF THE STUDY

The main objective of this study is to produce bread from soybean, cocoyam and wheat flour blends.

The specific objectives of this study include the following to:

i.          produce cocoyam, soybean and wheat flour.

ii.         produce bread from wheat, soybean and cocoyam flour blends at different proportion.

iii.        determine the physicochemical composition of the produced bread.

iv.        determine the sensory properties of the bread produced.

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