DEVELOPMENT AND EVALUATION OF BREAKFAST CEREALS FROM BLENDS OF MAIZE (ZEA MAYS), AFRICAN YAM BEAN (SPHENOSTYLIS STENOCARPA) AND DATE PALM (PHOENIX DACTILIFERA L) PULP FLOURS

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Product Code: 00008176

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ABSTRACT

The development and evaluation of breakfast cereals from blends of African yam bean, maize and date pulp flours were studied. African yam bean and date pulp flours were used to fortify maize flour in order to increase the nutritional value of the maize based cereal blends. The food materials were purchased from Ndioru market, Ikwuano, Abia State. The foods were sorted, washed, soaked, dried and milled. Proximate, minerals, vitamins, anti-nutritional and sensory properties were determined on the six different blends (MAD1- Maize Flour 70%, African Yam Bean Flour 20% Date Pulp Flour 10%;  MAD2 - Maize Flour 65%, African Yam Bean Flour 20 %, Date Pulp Flour 15%; MAD3 - Maize Flour 60%, African Yam bean 30%, Date Pulp Flour 10%; MAD4 - Maize Flour 55%, African Yam Bean Flour 30%, Date Pulp Flour 15%; MAD5 - Maize Flour 50%, African Yam bean 40%, Date Pulp Flour 40%; MAD6 = 45:40:15 Maize Flour 45%, African Yam Bean Flour 40%, Date Pulp Flour 15%). The results showed an increase in the protein content of all the blends as compared to the maize. The values ranged from 13.26% for MAD2 to 19.39% for MAD5. The breakfast cereals had higher values of protein content than the control 7.87%. The phosphorus, calcium and iron contents ranged between 453.36 to 455.11 mg, 308.27 to 310.26 mg and 6.67 to 7.26 mg respectively. The vitamin C (45.09 mg) content of the breakfast cereals was significantly higher than all the vitamins analysed, including the vitamin content of the control. Inherent anti-nutrients: phytate 0.43 – 0.48 mg, oxalate 0.12 – 0.17 mg, tannin 0.02 – 0.03 mg and heamagglutinin 0.02 – 0.03 mg associated with leguminous food sources were reduced. The breakfast cereal products were rated above the average score on the hedonic test by panel of judges, and showed some similarities with Golden morn (control) (p>0.05), implying its potential acceptability when commercialized. It was therefore concluded that flour from African yam bean and date palm pulp can be blended with cereal flours to produce breakfast cereal products.







TABLE OF CONTENTS

 

Title page                                                                                                                          i

Declaration                                                                                                                       ii

Certification                                                                                                                     iii

Dedication                                                                                                                        iv

Acknowledgement                                                                                                            v

Table of contents                                                                                                              vi

List of Tables                                                                                                                    x

List of Figures                                                                                                                   xi

List of Plates                                                                                                                    xii

Abstract                                                                                                                          xiii

CHAPTER 1: INTRODUCTION

1.1       Background of the Study                                                                1

1.2       Statement of Problem                                                                     4

1.3       Objectives of the Study                                                                  6

1.3.1    General objective                                                                            6

1.3.2    Specific objectives of the study                                                                              6

1.4       Significance of the Study                                                               6

CHAPTER 2: LITERATURE REVIEW

2.1       Breakfast                                                                                        8

2.1.1    Importance of breakfast                                                                  8

2.1.2    Constituents of a healthy breakfast                                               10

2.2       Breakfast Cereals                                                                 13

2.2.1    History of breakfast cereals                                                   15

2.2.2    Formulation of local breakfast cereal of high nutritive value      16

2.3       Legumes and Cereals                                                                    17

2.3.1    Legumes                                                                                       18

2.3.2    World production of legumes                                                       21

2.3.3    Nutritive relevance of legumes                                                     21

2.3.4    Anti-nutritional factors in legumes                                               22

2.3.5    Underutilized legumes                                                      24

2.4       African Yam Bean                                                                        27

2.4.1    Nutrient composition of African yam bean seeds                        27

2.4.2    Processing and utilization of African yam bean seeds                 30

2.4.3    The use of African yam bean in the management of diet-related non-communicable diseases                                                         30

2.4.4    Constraints to the use of African yam bean seeds                        31

2.5       Cereals                                                                                          31

2.5.1    Health benefits of cereals                                                             33

2.6       Maize:  Production and Classification                                         38

2.6.1    Origin of maize                                                                             38

2.6.2    Nutrient composition of maize                                                     40

2.6.3    Approaches to improving the nutritive value of maize                44

2.7       Some Anti-nutrients and Toxicants in Plant Foods                      45

2.8       Effects of Food Processing                                                           46

2.8.1    Benefits of food processing                                                          47

2.8.2    Processing techniques employed in improving the nutritional value of legumes and cereals                                                        48

2.8.2.1 Soaking                                                                                         48

2.8.2.2 Dehulling                                                                                      50

2.8.2.3 Heat treatment (Cooking)                                                             51

2.8.2.4 Germination                                                                                  52

2.8.2.5 Fermentation                                                                                 53

2.8.2.6 Drying                                                                                           57

2.8.2.7 Drying-Milling                                                                             57

2.9       Date Palm Fruit                                                                            57

2.9.1    History of Date Palm                                                                    59

i.                  Composition and nutritive properties of Date                              60

2.9.3    Medicinal value of Date fruit                                                       69

i.                  Food use of Date fruit                                                                   70

2.10     Food Enrichment                                                                          72

2.10.1  Guidelines to food enrichment                                                     73

2.11     Malnutrition                                                                     74

2.11.1  Causes of malnutrition                                                            75

2.11.2  Forms of malnutrition                                                                   75

2.11.3  Some medical causes of malnutrition                                                                  77

2.11.4  Individuals at risk of poor nutrient intake                                                           77

2.11.5   Strategies of eliminating malnutrition                                                      77

2.12     Sensory Evaluation                                                                       79

2.12.1 Hedonic test                                                                                  79

2.12.2  General requirements and conditions for sensory evaluation                              80

CHAPTER 3: MATERIALS AND METHODS

3.1       Material Procurement                                                                   89

3.1.1.   Sample preparation                                                                       89

3.1.2    Processing of Maize into flour                                                     89

3.1.3    Production of African yam bean flour                                          92

3.1.4.   Production of Date pulp flour                                                       95

3.2.      Product Formulation                                                                     97

3.2.1    Formulation of flour blends                                                          97

3.2.2    Recipes for the production of breakfast Cereals made with Maize, African yam and Date pulp                                                          97

3.3       Chemical Analysis                                                                      100

3.3.1    Determination of proximate composition of blends of Maize, African yam bean and Date palm pulp                                       100

3.3.1.1   Determination of Moisture content                                          100

3.3.1.2 Determination of Ash content                                                    101

3.3.1.3 Determination of Crude fibre                                                     101

3.3.1.4 Determination of Protein content                                               102

3.3.1.5 Determination of Fat content                                                      103

3.3.1.6 Determination of Carbohydrate content                                     103

3.3.2    Determination of Minerals                                                         103

3.3.2.1 Determination of Phosphorus                                                     104

3.3.2.2 Determination of Calcium                                                          104

3.3.2.3 Determination of Zinc                                                                105

3.3.2.4 Determination of Iron                                                                 107

3.3.3    Determination of Vitamins                                                         107

3.3.3.1 Determination of Vitamin A                                                       107

3.3.3.2 Determination of Thiamine                                                        108

3.3.3.3 Determination of Riboflavin                                                      109

3.3.3.4 Determination of Niacin                                                             110

3.3.3.5 Determination of Vitamin C                                                       111

3.4       Determination of Antinutritional Factors                                   111

3.4.1    Determination of Phytate                                                            111

3.4.2    Determination of Tannin                                                            112

3.4.3    Determination of Oxalate                                                           113

3.4.4    Determination of hemagglutinin activity                                    113

3.5       Calculation of Total Energy                                                       114

3.6       Contributions of Formulated Breakfast Cereal to Reference Nutrient Intake (RNI)                                                                 114

3.7       Sensory Evaluation                                                                     115

3.8       Data Analysis                                                                              115

CHAPTER 4: RESULTS AND DISCUSSION

4.1       Proximate composition                                                               116

4.1.1    Moisture content of the formulated breakfast cereal blends      116

4.1.2    Crude Protein content of the formulated breakfast cereal blends  117

4.1.3    Fat content of the formulated breakfast cereal blends                119

4.1.4    Crude Fibre content of the formulated breakfast cereal blends  119

4.1.5    Ash content of the formulated breakfast cereal blends                                     120          

4.1.6    Carbohydrate content of the formulated breakfast cereal blends  121

4.1.7    Energy content of the formulated breakfast cereal blends         122

4.1.8    Percentage contributions of energy, protein and fat content of breakfast cereal blends made from 100g Maize-AYB-date pulp composite flour toward RNI for children and adults                  123

4.2       Mineral Composition of the Breakfast Cereals                          126

4.2.1    Phosphorus content of the formulated breakfast cereal blends 126

4.2.2    Calcium content of the formulated breakfast cereal blends       127

4.2.3    Magnesium content of the formulated breakfast cereal blends  130

4.2.4    Zinc content of the formulated breakfast cereal blends             130

4.2.5    Iron content of the formulated breakfast cereal blends              131

4.2.6    Percentage contributions of vitamin contents of breakfast cereal blends made from 100g Maize-AYB-date pulp composite flour toward RNI for children and adults                                            132

4.3       Vitamin Composition of the Breakfast Cereals                          135

4.3.1    Vitamin A content of the formulated breakfast cereal blends    135

4.3.2    Vitamin B1 (Thiamine) content of the formulated breakfast cereal blends  135

4.3.3    Vitamin B2 (Riboflavin) content of the formulated breakfast cereal blends                                                                                           136

4.3.4    Niacin (Vitamin B3) content of the formulated breakfast cereal blends  137

4.3.5    Vitamin C content of the formulated breakfast cereal blends    138

4.3.6    Percentage contributions of vitamin contents of breakfast cereal blends made from 100g Maize-AYB-date pulp composite flour toward RNI for children and adults                                          140

4.4       Anti-Nutrient Composition of the Breakfast Cereals                 142

4.4.1    Phytate/Phytic Acid content of the formulated breakfast cereal blends  142

4.4.2    Tannin content of the formulated breakfast cereal blends         143

4.4.3    Oxalate content of the formulated breakfast cereal blends        143

4.4.4    Hemagglutinin content of the formulated breakfast cereal blends  144

4.5       Sensory Evaluation                                                                     146

4.5.1    Attribute perception of the samples served dry                          146

4.5.2    Attribute perceptions of the samples served with cold water     151

4.5.3.   Attribute perception of the samples served with hot milk          156


CHAPTER 5: CONCLUSION AND RECOMMENDATION

5.1       Conclusion                                                                                  161

5.2       Recommendation                                                                        162

References                                                                                  163

Appendices                                                                                 186







 

LIST OF TABLES

 

2.1       Proximate composition of some lesser known legumes               26

2.2       Proximate composition of the African yam bean seeds compared to some tropical legumes                                                              29

2.3       Proximate composition of the main cereals grown in Nigeria (% dry matter basis)                                                                          32

2.4       Composition and nutritive properties of date palm (Phoenix dactylifera L)

            Flesh                                                                                                                     65

2.5       Vitamin content of the date palm (Phoenix dactilifera L) fruit flour.   68

2.6       Mineral content of date palm (Phoenix dactilifera L) fruit flour 68

3.1       Formulation of flour blend                                                           97

3.2       Recipe for the production of breakfast cereals made from blends of maize + AYB + DP Flour per 100g                                        98

4.1       Proximate composition of breakfast diet made from blends of Maize, African yam bean and Date pulp flours (mg/100g) on dry weight bases                                                                      118


4.2       Percentage contribution of energy, protein and fat content of breakfast cereals blends made from 100g of maize-AYB-date pulp flours toward RNI for children and adults                         125


4.3       The mineral content of breakfast diet made from blends of maize, African yam bean and date palm flours (mg/100g) on dry weight bases                                                                             129


4.4       Percentage contribution of minerals content of breakfast cereals blends made from 100g of maize-AYB-date pulp flours toward RNI for children and adults                                                        134


4.5        The vitamin content of breakfast diet made from blends of Maize, African yam bean and Date palm flours (mg/100g) on dry weight bases                                                                      139


4.6       Percentage contribution of vitamin content of breakfast cereals blends made from 100g of maize-AYB-date pulp flours toward RNI for children and adults                                                        141


4.7       The Anti-nutrient content of breakfast diet made from blends of maize, African yam bean and Date palm flours (mg/100g) on dry weight bases                                                                                145


4.8       The sensory scores of breakfast diet made from blends of Maize, African yam bean and Date palm flours served raw/dry      150


4.9       The sensory scores of breakfast diet made from blends of Maize, African yam bean and Date palm flours served with cold water                                                                                    155


4.10     The sensory scores of breakfast diets made from blends of Maize, African yam bean and Date palm flours served hot water   160






                                                              LIST OF FIGURES

 

3.1   Flow diagram for the production of maize flour                    90

3.2   Flow diagram for the production of African yam bean flour 93

3.3   Flow diagram for the production of Date pulp flour              95

3.4   Flow chat for the Production of breakfast cereal from blends of African yam bean, Maize and Date palm pulp fours                           99

            4.1   Energy value of breakfast cereals made from blends of AYB + Maize +   Date pulp flours                                                                    123

 

 

 

 


 

 

 

 

 

LIST OF PLATES

 

Plate 1   Wet-milled Maize flour                                                              91

Plate 2   Maize flour                                                                                 91

Plate 3   Dehulled African yam bean seeds                                              94

Plate 4   Oven-dried African yam bean seeds                                          94

Plate 5   African yam bean flour                                                               94

Plate 6 Date fruit                                                                                       96

Plate 7 Date pulp flour                                                                              96

 

 

 

 




 

CHAPTER 1

INTRODUCTION


1.1       BACKGROUND OF STUDY

The word “breakfast” came into use in written English in 15th century. It is the first meal of the day, which literally means to break the fasting period of the prior night (Anderson, 2013). Breakfast is the most important meal of the day, contributing substantially to daily nutrient intake and energy need. Researchers have indicated that there is significant cognitive function in people who eat breakfast (Dye et al., 2000; Cooper et al., 2011). Contrary, skipping breakfast adversely affects problem solving, short-term memory and attention, metabolism and weight (Giovannini et al., 2010; Horikawa et al., 2011; Hasz and Lamport, 2012). Breakfast meals vary widely with people, cultures and places around the world (Adelekan et al., 2012).

In developing countries like Nigeria, breakfast meals for infants and adults are based on local staple diets made from cereals, legumes, and tubers such as cassava and potatoes. However, the most frequently consumed breakfast foods are made from cereals (Carlson et al., 2018). Breakfast cereal is a grain based food product prepared from wheat, oats, corn or rice, and may undertake minimal processing, such as by drying and rolling the grain, or more substantial processing such as cooked, and then flaked or puffed (Quatela et al., 2017). Several grains may be mixed, and nuts and/or fruits added. They can be consumed with hot or cold milk, or in a dry state, based on the location, habits, and availability of resources (Anderson, 2013). Their characteristic high fiber and protein content promotes slower gastric emptying and more sustained blood glucose levels (Mahoney et al., 2005).

Due to their roles in building healthful habits such as eating breakfast, nutritional values and convenience, ready-to-eat breakfast cereals are increasingly gaining acceptance as an alternate breakfast option to traditional foods, especially among urban dwellers. Jones (2003), stated that instant and ready-to-eat (RTE) cereals encourages autonomy during meal because they can be quickly and easily prepared. As such children and adolescents can be responsible for their own breakfast or snacks. Such foods may need to be reconstituted, pre-heated in a vessel or allowed to thaw if frozen before constitution, or they may be eaten directly without further treatment. The following appear to be the most commonly and locally eaten cereal products in Nigeria by children and adults regardless of age: Good morning corn flakes, NASCO cornflakes, NABISCO flakes, Kellogg’s cornflakes, Quaker Oats, Weetabix, Rice crisps, Golden morn among others (Usman, 2012) .

In Nigeria, cereals are consumed with little or no protein (Adelekan et al., 2012). This leads to protein-calorie malnutrition and pellagra (Adelekan et al., 2012). Consequently, the Federal Ministry of Health (FMOH) in Nigeria published the Food-Based Dietary Guidelines (FBDG) (FMOH, 1999). The guidelines recommended some sustainable food based approaches that encourage dietary diversification through the production and consumption by all population groups, of both macro- and -micro-nutrient rich foods, including traditional foods found in different parts of the country (FMOH, 1999). The report recommended the use of staple starchy roots, tubers and cereals in combination with legumes, vegetables and fruits in preparing instant foods for all population groups. Therefore, a combination of such food stuffs will improve the nutritional value of the resulting blend above and beyond the individual components alone. Based on these recommendations, food products developers have made huge progress in biofortification to incorporate legumes, fruits/nuts into traditional cereals formulations as nutrient diversification strategy as well as efforts to reduce the incidence of protein-energy malnutrition (PEM) among vulnerable groups (NACMD, 2003).

The suitability of combining cereals with oil seeds and legumes have been more succinctly documented by previous researchers. Such food blends are of biologically high quality and cheap protein that contains all essential amino acids in proper proportion and their amino acids complement each other (Mbaeyi-Nwaoha and Uchendu, 2016). Thus, legume seeds which are good, and major sources of cheap and widely available protein for most humans in some areas are put to countless uses in this effect, both nutritional and industrial (Mbaeyi-Nwaoha and Uchendu, 2016). They range between the extremely utilized legumes such as soybeans (Glycine max), cowpea (Vigna unguiculata), and groundnut (Arachis hypogea). However, there are less exploited ones such as the African yam bean (Sphenostylis stenocarpa), a tropical legume which has attracted research attention in recent times (Azeke et al., 2005). The seed is high in crude protein content, ranging between 21-29 %; and is about twice to three times that of cereals and several times that in root and tubers. The seeds have good nutritional profile with high level of carbohydrate, protein, lipid, minerals, and other nutrients comparable with that of other common legume grains (Uguru and Madukaife, 2001; Emiola, 2011; Onuoha et al., 2017).

African yam bean (Sphenostylis stenocarpa) (locally known as “Okpodudu, Ijiriji or Azama”), ranks well among neglected crops. The seeds are highly priced food legume in the South East of Nigeria. It can efficiently be used to combat food insecurity if its vast genetic, economic and nutritional potentials are utilized especially in reducing malnutrition (Adewale et al., 2012). This can be achieved by the consumption of the legume whole and in various processed forms (the seed can be cooked and eaten with local seasonings or roasted and eaten with palm kernels). When made into flour or paste, it can also be used to produce a type of “moin-moin” with a cereal base (Uche et al., 2014).

Today’s (modern) lifestyle has influenced food consumption habits all over the world, where foods such as instant breakfast cereals used at home, hospitals, offices and so on contain very limited amount of therapeutic and digestion facilitating substances such as dietary fibres. While this practice is prevalent in the society, as measures to effectively eradicate all forms of malnutrition, nutritionists recommend the consumption of foods that contain all the six classes of food in adequate proportion, dietary fibre included.  Date palm (Phoenix dactylifera) also known as “tree of life” is an important fruit tree and an excellent source of dietary fibre, minerals and vitamins. Considering the nutrient content of date flesh, the Nigerian food industry can be encouraged to develop new source of supplement from flour prepared from date palm pulp, combined with grains and legumes (Omowunmi and Ayoade, 2013; Rwubatse et al., 2014).

The utilization of cereals, legumes, vegetables and fruits in breakfast cereals formulation has in the past yielded promising results. It is therefore imperative that blends of such foodstuffs found in various communities be formulated and evaluation of its composites be carried out for possible use as breakfast cereal food. The present study aims to produce and evaluate breakfast cereals made from blends of African yam bean, maize and date palm pulp.

1.2       STATEMENT OF THE PROBLEM

African yam bean has been recognized to have vast genetic and economic potentials, mostly in the reduction of malnutrition among Africans; however, the crop has not received full recognition by researchers and the public in general, thereby limiting its contribution to diet diversification, food security and sustainability. Increasing the use of underutilized crops is one of the best approaches to reduce nutritional and financial vulnerability in times of change (Adewale et al., 2010; Adewale and Odoh, 2013).

Over time, some conditions have negatively influenced the productivity and acceptability of African yam bean among cultivators, consumers, and research scientists. The coditions include, the characteristic hardness of the seed coat which increases cost and time of cooking, presence of antinutrients or secondary metabolites (Uche et al., 2014). Thus, it is of interest to process African yam bean seeds into acceptable, ready-to-eat and safe products together with other locally available materials including maize and date palm pulp.

Although there are many available maize-based products in the market, however, there is a high record of postharvest losses in maize, along all its production chain. (Swai et al., 2019; Mbaeyi-Nwaoha and Uchendu, 2016). Therefore, there is need to find diversified uses of maize in order to maximize utilization of the food crop and to cater for the fast changing taste and nutritional needs of the new generation.

Nigeria spends most of its foreign exchange on importation of sugar. This foreign currency spent on sugar importation depletes the country’s foreign exchange reserve. The complete replacement of sucrose with date palm pulp (Nwanekezi et al., 2015) will boost the Nigerian date palm industry, more so, create more awareness of the nutritional importance of date (AbdulQadir, 2011; Omowunmi et al., 2013). However, steady and goal-oriented research and development is required to achieve industrial utilization of date fruit in Nigerian food industry. This present study aims to develop and evaluate breakfast cereals made from the blends of African yam bean (AYB), maize and date pulp (DP).

 

1.3       OBJECTIVES OF THE STUDY

1.3.1    General objective of the study

The general objective of this study was to develop and evaluate breakfast cereals from blends of African yam bean (Sphenostylis stenocarpa), maize (Zea mays) and date palm plup (Phoenix dactylifera) flours.

1.3.2    The specific objective of the study were to:

1.     produce flour from African yam bean, maize and date palm pulp flours.

2.     develop a breakfast meal from blends of African yam bean, maize and date palm pulp.

3.     determine the proximate composition of flour blends produced from African yam bean, maize and date palm pulp.

4.     determine the vitamin composition of the cereal based formulated breakfast.

5.     determie the mineral composition of the formulated cereal based breakfast.

6.     determine the antinutrient composition of the formulated breakfast product.

7.      determine the sensory properties of the formulated breakfast products.


1.4       SIGNIFICANCE OF THE STUDY

Findings from this study will provide necessary information to stakeholders on policies that would promote the exploitation of these underutilized crops. This will promote diversififcation and consequently, positively affect food security. It will also provide scientific guide to nutritonists/dieticians on the use of local, cheap and readily but rich food crops in diet formulations. These formulations can be used by nutritonists/dieticians in the prevention and management of diet related diseases. The success of this study will be benefical to companies in the primary sector, involved in the production and supply chain of these food stuffs. The findings from this study will provide information to the farmers on the utilization methods of these food crops, consequently, farmers will be encouraged to grow them.

 

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