DEVELOPMENT OF IMPROVED MODELS FOR ANALYZING MODAL PARAMETERS OF DISCONTINUOUS BEAMS

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ABSTRACT

The dynamic analysis of discontinuous structures has gained the attention of researchers over past decades because of their ability to resist dynamic loading such as wind, waves, earthquakes, traffic, blasts and explosion, as well as the increasing demand for better performance, assisting in weight reduction and easy assembling of structure.  Due to reduction in computational time and cost, advancement in numerical methods and the availability of powerful computing facilities, analytical models have become the most popular technique for dynamic analysis of such structure.  In this study, an improved analytical model that uses receptance model based on Timoshenko beam model for the dynamic of discontinuous beam in order to obtain the modal parameter was proposed.  The Timoshenko beam model was modified based on transverse response of beam at first three modes in order to overcome its shortcomings. To clarify the implementation of the proposed model, two types of discontinuities, namely, stepped beam with aligned and misaligned neutral axes, were considered and numerical simulations provided to demonstrate the modal parameter and frequency response of the structure. Additionally, a flexible multi-configuration beam vibration testing rig was modified and experimental modal analysis (EMA) of uniform and discontinuous beams provided.  Results obtained were compared to other analytical techniques and experiments. The results of the proposed analytical model showed identical result with experiment with at most 0.99% deviation from the experimental results for all frequency modes.  The result when compared with other analytical technique shows at most 92% frequency deviation with reference to the proposed analytical model for all frequency modes.  It was also found that increase in the discontinuity depth and discontinuity location for the natural frequencies produced irregular curves for free-free boundary configurations.  Application of the modified model to other designed model analysis as observed, produced a good correlation between experimental and analytical results.  The proposed model can also be extended easily to deal with various discontinuous structures as well as a helpful tool in different structural analysis, thereby increasing the quality of the product, safety, reliability and performance of structures.






TABLE OF CONTENTS

Cover page                                                                                                                              i

Title page                                                                                                                                ii

Declaration                                                                                                                             iii

Dedication                                                                                                                               iv

Certification                                                                                                                           v

Acknowledgements                                                                                                                vi

Table of Contents                                                                                                                   vii

List of Tables                                                                                                                          x

List of Figures                                                                                                                         xiii

Nomenclature                                                                                                                         xix

Abstract                                                                                                                                  xxii     


CHAPTER 1: INTRODUCTION

1.1           Background of the Study                                                                                            1

1.2           Statement of Problem                                                                                                 6

1.3           Aim and Objectives of  Study                                                                                    8

1.4           Scope of  Study                                                                                                           9

1.5           Justification of the Study                                                                                            9


CHAPTER 2: LITERATURE REVIEW

2.1       Review of Beam Theories and Continuous Beam Analysis                                       10

2.2       Overview of Discontinuous Beam Analysis                                                               16

2.3       Review of Models and Simulation of Dynamic Analysis of Beam                                    19

2.3.1    Dynamic Analysis of Continuous Beam                                                                    19

2.3.2    Dynamic Analysis of Discontinuous Beam                                                               22

2.4       Review of Dynamic Analysis Techniques                                                                 27

2.4.1    Modal Superposition Method                                                                                     27

2.4.2    Receptance Method                                                                                                    28

2.4.3    Discrete Singular Convolution Method                                                                      28

2.4.4    Differential Quadrature Method                                                                                 29

2.4.5    Hierarchical Function Method                                                                                    30

2.4.6    Spectral-Techebychev Method                                                                                   31

2.4.7    Stokes Transformation Method                                                                                  31

2.5       Theory of Modal Analysis                                                                                          32

2.6       Overview of Experimental Modal Analysis (EMA)                                                  36

2.6.1    Preparation of Test Structure                                                                                      37

2.6.2    Excitation Mechanism                                                                                                37

2.6.3    Mechanism of Sensing                                                                                               38

2.6.4    Data Acquisition and Processing Mechanisms                                                          39

2.6.5    Modal Parameter Extraction and Identification                                                         40

2.7       Overview of Receptance Method and Receptance Coupling Substructure Analysis (RCSA)                                                                                                                       50

 

CHAPTER 3:  MATERIALS AND METHODS

3.1       Materials                                                                                                                     56

3.2       Methods and Model Development                                                                             56

3.2.1    Spatial Solution for the Timoshenko beam Theory                                                   56

3.2.2    Development of Receptance Model for Uniform Beams                                           62

3.2.3     Development of Receptance Model for Discontinuous Beams with Aligned

Neutral Axes                                                                                                                 73

3.2.4    Development of Receptance Model for Discontinuous Beams with Misaligned

Neutral Axis                                                                                                                91

3.2.5    Development of Receptance Model for discontinuous beams using receptance

coupling substructure analysis (RCSA)                                                                      115

3.3       Analysis and experimental procedure of flexible multi-configuration beam                    vibration test rig                                                                                                      120

3.3.1    Analysis of slider base and wheel diameter                                                               123

3.3.2    Analysis of fixed and adjustable handle and pulling force prediction                    124

3.3.3    Experimental procedure/setup                                                                                    126

3.4       Numerical investigations                                                                                            127

3.5       Model validation                                                                                                        130


CHAPTER 4:  RESULTS AND DISCUSSION

4.1       Comparative performance analysis of modified flexible multi-configuration beam vibration testing                                                                                                  132

4.1.1    Experimental results of natural frequencies for beam specimens                                    132

4.1.2    Effects of beam length on modal parameters                                                             137

4.1.3    Effect of modulus of Elasticity on modal parameter                                                 139

4.1.4    Effect of mass density on modal parameters                                                              141

4.2       Modal Validation/Analysis                                                                                        142

4.2.1    Validation of uniform beam model                                                                            142

4.2.2    Validation of discontinuous beam with aligned neutral axes                                     149

4.2.3    Validation of discontinuous beam with misaligned neutral axes                                    155

4.2.4    Comparative analysis of beam with aligned and misaligned neutral axes                 161

4.2.5    Validation of discontinuous beam based on receptance coupling substructure   

analysis (RCSA)                                                                                                         163

4.2.6    Effect of discontinuity on modal parameter                                                               165

4.2.7    Effect of discontinuity depth and location on natural frequency                                    167

4.3       Application of modified model                                                                                  170

4.3.1    Beam with circular cross-sectional area                                                                     170

4.3.2    Beam with crack or damage                                                                                       172

4.3.3    Composite beams                                                                                                       175

 

CHAPTER 5:  CONCLUSION AND RECOMMENDATIONS

5.1       Conclusions                                                                                                                178

5.1.1    Contributions to Knowledge                                                                                      178

5.2       Recommendations                                                                                                      179

References                                                                                                                              180

Appendices                                                                                                                             195

 

 

 




 

 

LIST OF TABLES


2.1                   The beam models with the corresponding effect                                            12

 

2.2                   The Percentage deviates from experimental values obtained by

Trail-Nash and Collar (1953)                                                                         13

 

2.3                   Transfer Functions for vibration responses                                                    34

 

3.1                   Geometric and  material properties of aluminium alloy (uniform beam) employed in the simulation models                                                             127

 

3.2                   Geometric and  material properties of aluminium alloy (beam with          aligned neutral axes) employed in the simulation models                               128

 

3.3                   Geometric and  material properties of aluminium alloy (beam with            misaligned neutral axes) employed in the simulation models             129

 

4.1                   Experimental results of natural frequencies for 350mm length beam        specimen                                                                                                     132

 

4.2                   Experimental results of natural frequencies for 450mm length beam            specimen                                                                                                 132

 

4.3                   The NFD and PEMS values between MUTR and EVTR for 350mm            beam specimen                                                                                         133

 

4.4                   The NFD and PEMS values between MUTR and EVTR for 450mm           beam specimen                                                                                          133

 

4.5                   Percentage derivation for all frequency modes on experimental                      results of EVTR                                                                                       137

 

4.6                   Percentage derivation for all frequency modes on experimental                 results of MVTR                                                                                           137

 

4.7                   Comparison of natural frequencies by different experimental results                 of uniform beam model                                                                                    143

 

4.8                   The NFD values for different experimental results of uniform beam 143

 

4.9                   The PEMS values for different experimental results of uniform beam 143

 

4.10                 Comparison of analytical model and experimental results of uniform          beam model                                                                                                 145

 

4.11                 The NFD values for different analytical models and experimental results           of uniform beam                                                                                      145

 

4.12                 The PEMS values for different analytical model and experimental results         of uniform beam                                                                                        145

 

4.13                 The receptance function as a function of normalized displacement                  for all frequency modes of uniform beam                                                 148

 

4.14                 Comparison of natural frequencies by different experimental values for      beam with aligned neural axes                                                                        149

 

4.15                 The NFD values for different experimental results of beam with              aligned neutral axes                                                                                             149

 

4.16                 The PEMS values for different experimental results of beam with             aligned neutral axes                                                                                              149

 

4.17                 Comparison of analytical models and experimental results of beam              with aligned neutral axes                                                                             151

 

4.18                 The NFD values for different analytical results of beam with aligned        neutral axes                                                                                                 152

 

4.19                 The PEMS values for different analytical results of beam with aligned      neutral axes                                                                                                   152

 

4.20                 The receptance function as a function of normalized displacement                  for all frequency model of beam with aligned neutral axes                                154

 

4.21                 Comparison of natural frequencies by different experimental values               for beam with misaligned neutral axes                                                     156

 

4.22                 The NFD values for different experimental results of beam with         misaligned neutral axes                                                                                156

 

4.23                 The PEMS values for different experimental results of beam with       misaligned neutral axes                                                                                  156

 

4.24                 Comparison of analytical model and experimental result of beam                 with misaligned neutral axes                                                                                158

 

4.25                 The NFD values for different analytical results of beam with              misaligned neutral axes                                                                         158

 

4.26                 The PEMS values for different analytical results of beam with                         misaligned neutral axes                                                                          158

 

4.27                 The receptance function as a function of normalized displacement                  for all frequency models of beam with misaligned neutral axes              161

 

4.28                 Comparison of analytical results of beam with aligned and misaligned       neutral axes                                                                                                    162

 

4.29                 Comparison of analytical result based on RCSA and experimental                  results of discontinuous beam                                                                                    164

 

4.30                 Comparison of modal parameter of continuous and                         discontinuous  beam models                                                                           165

 

4.31                 Variation of natural frequency and discontinuity depth at                        constant discontinuity location                                                                       168

 

4.32                 Variation of natural frequency with discontinuity location at                   constant discontinuity depth                                                                             168

 

4.33                 Geometric and material properties of free-free circular steel beam         employed in the simulation model                                                               170

 

4.34                 The modal parameters of experimental result presented by                           Peter et al (2016) and present analytical result                                              170

 

4.35                 Geometric and material properties of free-free circular steel beam                  (rectangular cross section) with crack employed in the simulation model        173

 

4.36                 The modal parameters of experimental result for crack beam                      presented by Swamy et al (2017) and present analytical result                      173

 

4.37                 Geometric and material properties of free-free FFU Composite                   beam (rectangular cross section) employed in the simulation model     175

 

4.38                 The modal parameters of experimental result for FFU composite beam presented by Pasakorn et al (2020) and present analytical result                      176

 

 

 

 

 

 

 

 

 

LIST OF FIGURES


1.1       Discontinuous structures in Engineering practices                                                    2

 

1.2       Material removal process by milling                                                                          3

 

2.1       Theoretical and Experimental route to vibration analysis                                          34

 

2.2       Graphical display of a frequency response function                                                  35

 

2.3       The process of the Experimental modal analysis                                                       37

 

2.4       Impact Hammer                                                                                                          38

 

2.5       Accelerometer                                                                                                            39

 

2.6       Various signals, and their fourier representation                                                       40

 

2.7       FRF representation for modal parameter identification                                             41

 

2.8       Experimental Modal analysis for cantilever beam presented by

Chaphalkar et al. (2015)                                                                                             42

 

2.9       Experimental Modal analysis for fiber Reinforced plastic (FRP)

presented by Mishra et al. (2018)                                                                               43

 

2.10     Experimental modal analysis arrangement for cantilever, simply

supported and fixed beam, presented by Kumar et al. (2015)                                    44

 

2.11    Experimental modal analysis for cantilever beam presented by

Kamble et al (2016)                                                                                                    45

 

2.12     Experimental modal analysis for cantilever beam presented by

Vazir et al. (2013)                                                                                                       45

 

2.13     Experimental modal analysis for cantilever beam presented by

Chinka et al (2018)                                                                                                     46

 

2.14     Experimental modal analysis for damaged beam structure                                        47

 

2.15     Experimental Modal analysis for free-free stepped beam presented

by Koplow et al. (2006) and Lu et al. (2009)                                                             48

 

2.16     Multi-configuration Beam Vibration Testing rig                                                       49

 

2.17     RCSA flowchart for Spring-mass-Damper System.                                                   51

 

2.18     RCSA Flowchart for Compound beam System                                                         52

 

2.19     Schematic of vertical spindle milling machine                                                          52

 

2.20     Two-component assembly, with component responses coupled through

a rigid connection to get the assembly receptance(s).                                                            53

 

3.1       Simple beams in transverse vibration and a free-body diagram of

the effect of shear deformation on an element of a bending beam.                                    57

 

3.2         Schematic of a uniform beam subjected to a force of amplitude F

and frequency                                                                                                            62

 

3.3       Stepped beams with aligned neutral axis subjected to  a force of

amplitude F and frequency .                                                                                     74

 

3.4       Stepped beam with misaligned neutral axis subjected  to a force of

amplitude F and frequency .                                                                         91

 

3.5       Free body diagram of (a) force and (b) displacement for a discontinuous

beam with a misaligned neutral axis.                                                                         93

 

3.6       Receptance coupling of two beam substructures with displacement and

rotations as described coordinate locations                                                                115

 

3.7       Subassembly I-II consisting of beam, the generalize force  is applied

to                                                                                                                             115

 

3.8(a)   Isometric view of the proposed testing rig in colored details                                     122

 

3.8 (b) Isometric view of the proposed testing rig in plain details                                         122

 

3.9       Exploded view of the modified testing rig.                                                                123

 

3.10     Demonstration of a wheel rolling over a sliding surface.                                          123

 

3.11     Free body diagram of fixed  and adjustable handle                                                   125

 

3.12     Beams dimensions for numerical investigation.  Dimensions are in (mm)                       130

 

3.13     Plots of measured vs predicted shape vector                                                              131

 

4.1       The comparison between MVTR and EVTR natural frequency results for            350mm beam specimen                                                                                          133

 

4.2       The comparison between MVTR and EVTR natural frequency results for            450mm beam specimen                                                                                          134

 

4.3       MAC-matrix between EVTR and MVTR experimental modes for 350mm               beam specimen                                                                                                        135

 

4.4       MAC-matrix between EVTR and MVTR experimental modes for                       450mm beam specimen                                                                                              135

 

4.5       MAC-Plot between EVTR and MVTR experimental modes for 350mm                   beam specimen                                                                                        136

4.6       MAC-Plot between EVTR and MVTR experimental modes for 450mm                   beam specimen                                                                                        136

4.7       Graphical representation of percentage derivation for all frequency modes                   on experimental results of EVTR                                                                                    138

 

4.8       Graphical representation of percentage derivation for all frequency modes                  on  experimental results of MVTR                                                                         138

4.9       Effect of Young’s modulus on natural frequencies for 350mm length

            on EVTR                                                                                                                     139

 

4.10     Effect of Young’s modulus on natural frequencies for 450mm length on EVTR          140

4.11     Effect of Young’s modulus on natural frequencies for 350mm length on MVTR         140

4.12     Effect of Young’s modulus on natural frequencies for 450mm length on MVTR         140

4.13     The effect of mass density on natural frequencies for 350mm length on EVTR          141

4.14     The effect of mass density on  natural frequencies for 450 length on EVTR                     141

4.15     The effect of mass density on natural frequency for 350 length on MVTR             141

4.16     The effect of mass density on natural frequencies for 450 length on MVTR                    142

4.17     Comparison of modal parameter by different experimental results for uniform      beam.                                                                                                                          143

4.18     MAC-Matrix between present experimental and reference models for uniform         beam.                                                                                                                                   144

4.19     MAC-Plot between the present experimental and reference models for uniform       beam.                                                                                                                        144

4.20     The frequency difference/deviation between analytical and experimental results           of uniform beam model.                                                                                      146

4.21     MAC-Matrix between experimental and proposed analytical results of uniform         beam model.                                                                                                  147

4.22     MAC-Plot between the experimental and proposed analytical results of uniform      beam model.                                                                                                     147

4.23     Mode shape of uniform beam for all frequency modes.                                             148

4.24     Comparison of modal parameter by different experimental results for Beam with aligned neutral axes.                                                                                                   150

4.25     MAC-Matrix between present experimental and reference models for beam with aligned neutral axes.                                                                                                    150

4.26     MAC-plot between present experimental and reference models for beam with      aligned neutral axes.                                                                                                           151

4.27     Frequency differences/deviation between analytical and experimental results of      beam with aligned neutral axes.                                                                          152

4.28     MAC-Matrix between experimental and proposed analytical results of beam with aligned neutral axes.                                                                                                     153

4.29     MAC-Plot between the experimental and proposed analytical results of beam with aligned neutral axes.                                                                                                     154

4.30     Mode shape of beam with aligned neutral axes.                                                        155

4.31     Comparison of modal parameter by different experimental results for Beam with misaligned neutral axes.                                                                                             156

4.32     MAC-Matrix between present experimental and reference models for beam               with misaligned neutral axes.                                                                                            157

4.33     MAC-Plot between present experimental and reference models for beam with misaligned neutral axes.                                                                                              157

4.34     Frequency differences/deviation between analytical and experimental results of      beam with misaligned neutral axes.                                                                                    159

4.35     MAC Matrix between experimental and proposed analytical results of beam with misaligned neutral axes.                                                                                                160

4.36     MAC-Plot between the experimental and proposed analytical results of beam          with misaligned neutral axes.                                                                                       160

4.37     Mode shape of beam with misaligned neutral axes.                                                   161

4.38     Graphical representation of natural frequency of beam with aligned and misaligned neutral axes for all frequency modes.                                                                                                                                                                                    162

4.39     MAC-Matrix between beam with aligned and misaligned neutral axes                 163

4.40     MAC-Plot between beam with aligned and misaligned neutral axes                             163

4.41     Graphical representation of natural frequency based on RCSA                                     164

4.42     MAC-Matrix between present experimental and proposed analytical result based          on RCSA                                                                                                                       164.

4.43     MAC-plot between the experimental result and proposed analytical result based          on RCSA                                                                                                                       165

4.44     Graphical representation of natural frequencies of continuous and discontinuous     beam for all frequency modes                                                                                 166

4.45     MAC-Matrix between continuous and discontinuous beams for all frequency           modes                                                                                                                  166

4.46     MAC-plot between continuous and discontinuous beams for all frequency              modes                                                                                                                    167

4.47     Effect of normalized discontinuity depth on normalized natural frequency for all frequency modes.                                                                                                    169

4.48     Effect of normalized discontinuity location on normalized natural frequency for all frequency modes.                                                                                                    169

4.49     Graphical representation of natural frequencies for experimental result presented by Peter et al. (2016) and present analytical result.                                                  171

4.50     MAC-Matrix between experimental result presented by Peter et al. (2016) and present analytical result.                                                                                                         172

4.51     MAC-Plot between experimental result presented by Peter et a.l (2016) and present analytical result.                                                                                                   172

4.52     Graphical representation of natural frequencies for experimental result presented by      Swamy et al. (2017) and present analytical result.                                                  174

4.53     MAC-Matrix between experimental result presented by Swamy et al. (2017) and present analytical result.                                                                                             174

4.54     MAC-Plot between experimental result presented by Swamy et al. (2017) and present analytical result.                                                                                                         175

4.55     Graphical representation of natural frequencies for experimental result presented by Pasakurn et al. (2020) and present analytical result.                                                  176

4.56     MAC-matrix between experimental result presented by Pasakorn et al. (2020) and present analytical result.                                                                                         177

4.57     MAC plot between experimental result presented by Pasakorn et al. (2020)and present analytical result.                                                                                                          177

G.1      Detailed drawing of the slider base.                                                                           213

 

G.2      Detailed drawing of the fixed handle.                                                                        213

 

G.3      Round bar for specimen locking                                                                                214

 

G.4      Beam hook                                                                                                                  214

 

G.5      Testing rig support table                                                                                             215

 

G.6      Rectangular beam specimen                                                                                       215

 

G.7      Specimen storage drawer                                                                                            216

 

G.8      Sliding pipe                                                                                                                 216

 

G.9      Round beam specimen                                                                                               216

 

G.10    Dampers                                                                                                                      217

 

G.11    Slider lock                                                                                                                   217

 

H.1      Frequency response function (FRFs) for uniform beam                                            227

 

H.2      Frequency response function (FRFs) for beam with aligned neutral axes                 227

 

H.3      Frequency response function (FRFs) for beam with misaligned neutral axes     228

 

H.4      Frequency response function (FRFs) for beam based on receptance coupling substructure analysis                                                                                                     228     

 

 

 


 

 

NOMENCLATURE

Area of the beam section, m2

Aluminium

Distance between the mass and the bottom of the handle, m

Degree of freedom

Distance between beams neutral axis

Experimental Modal analysis

Existing beam vibration test rig.

Force applied

Frequency response function

Shear modulus

Weight of the handle, m

Moment of inertia of the beam section

Shear coefficient

Length of the beam section, in metre

Moment applied

Modal assurance criterion

Modified beam vibration test rig

Normal force exerted by the slider, N

Number of modes             

Natural frequency difference

Percentage error of each mode shape

Load distributed over the contact, N/m

Wheel radius, m

Receptance coupling substructure analysis

Time in sec.

Tool – holder – spindle – machine

Total weight of the handle, N

Assembly or normalized displacement

Width of the contact area between a wheel and plane, m

Young’s modulus, N/m2

Non-homogenous forcing function of both space and time, N.

Input function

Assembly receptance function

Irreversible function

Frequency response function

Shear force

Substructure receptance function

Rotational degree of freedom

Time function

Axial displacement at position x and time t

Spectral – Tehebycher function

Nth natural mode of beam

Substructure displacement

Techebycher polynomial

Response function

Level of discontinuing at beams

Ratio of inner radius to outer radius of the hollow circle

Stokes Transformation Function

Transverse displacement at position 𝑥 and time t,m

Transverse displacement/position in metres

Assembly displacement in the direction of coordinate j

Assembly rotation in the direction of coordinate j

Axial force

Beam height or depth

Beam rectangular width

Coefficient of rolling friction

Critical or cutoff frequency

Discrete grid point

A

Distance between the center of the mass and the side of the handle, m

Effective elastic modulus, N/m2

First differential coefficient of legendre polynomial

Force applied in coordinate k

Force applied to the substructure in coordinate k

Hierarchical function

Horizontal force, N

Maximum pressure, N/m2

Mode shape or eigenvectors

Moment applied in coordinate k

Moment applied to the substructure in coordinate k

Nth order legendre polynomial

Poison’s ratio

Relative displacement between beam sections in x direction.

Shear force

Substructure rotation in coordinate j

Wave number

Wave number

Weighing coefficients

Wave number

Modified wave number

Angle due to shear

Dirac delta function

Assembly rotation

Angle of rotation of the cross-section due to the bending moment at position , and time t, rad

Eigen value of the nth mode

Coefficient of friction

Mass density of the beam, kg/m2

Angular frequency

 


 

 

 

 

CHAPTER 1

INTRODUCTION


1.1       BACKGROUND OF THE STUDY

A beam is an elongated member, usually slender, intended to resist lateral loads by bending (Cook and Young, 1999). They are continuous structural systems with distributed properties and which, consequently, have an infinite number of degrees of freedom (Jabboor, 2011). Beam plays a vital role in structural dynamics, research and industry to make accurate prediction of the response of many different structures (Inman, 2001). They have a wide variety of applications in engineering science, such as in civil and mechanical engineering, automobile industries, aerospace industries, marine engineering and off-shore structures (Sahu, 2014). Beams are associated with end conditions at the two ends and the combination of these gives classical boundary conditions, namely, free-free, fixed-free, fixed-pinned, fixed- sliding, fixed-fixed and pinned-pinned. They are also classified according to geometric configuration as continuous (uniform) or discontinuous beams. Continuous beams have constant thickness and width along the longitudinal direction, whereas discontinuous beams are non-uniform structures, with complex geometry that contains joints, connections or notches (Koplow et al., 2006).

Due to increasing demands for better performance and the use of lighter and more flexible structures in modern machinery, discontinuous structures are widely used in the manufacturing industries for structural dynamic problems (Jung, 1992; He and Fu, 2001; Samala, 2013). It has been established that discontinuous beams have a better distribution of strength and mass as compared to uniform beam thereby being capable of meeting special functional requirement in Engineering (Shukla, 2013). The design of such structures is necessary to resist dynamic forces, such as wind, earthquakes, waves, traffic, blasts and explosion (Chao and Leina, 2016; Ece et al., 2007).   In addition,  a study conducted by Huang (2007), Kim et al. (2017) and Jabboor (2011) showed that at least 70% of engineering structures are discontinuous, thereby assisting in weight reduction of every possible gram and easy assembling of structures, in order to minimize their inertial property during operation.  In most cases, there are lots of difficulties attributed to modeling such structures as it becomes more complicated, consisting of more segments and joints (Celcus, 2012; Koplow et al., 2006; Huang, 2007).

In many practical engineering applications, some of the structures which can be modeled as a discontinuous beam-like element include: helicopter rotor blades, robot arms, spacecraft antenna, flexible satellites, airplane wings, high-rise building, long-span bridges, vibratory drilling and many other structures. There are also other discontinuous structures such as; beam with crack, beam carrying attached masses or support and spindle-holder-tool-assemblies. A classic example of different discontinuities is illustrated in Fig. 1.1.




 


Fig. 1.1:Discontinuous structures in engineering practices

 

According to Koplow, (2005), the effect of discontinuity on structure can also be demonstrated during milling operation (material removal process). This is illustrated in Fig. 1.2.

Fig. 1.2: Material removal process by milling

Source: Koplow, (2005)

 

Interestingly, this material removal process also presented two important challenges:                  (i) discontinuity in beam structure which interfered with direct application of general beam theory and (ii) change in beam’s dynamic responses as each layer of materials was gradually removed, which leads to shift in beam modal parameters.

To have a good understanding of the above-mentioned industrial process, the dynamic behaviour of a structure in a given frequency range can be modeled as a set of individual modes of vibration through the process of modal analysis (Patwari et al., 2009; Kien, 2001). The terms that described each mode are natural frequencies, damping ratios and mode shapes, which are collectively referred to as modal parameters (Inman, 2001).  More generally, an essential step required for response and load prediction, stability analysis, structural health monitoring (SHM), damage detection, stress analysis, system design and structural coupling is provided by the identification of the dynamic modal parameter of the structures.    Moreover, in order to understand any structural vibration problem, the resonances of a structure need to be identified and quantified (Ibsen and Liingaard, 2006). This simply can be achieved by defining the modal parameter of the structure. 

In fact, having reliable dynamic mathematical models are essential for the design and analysis of complex structures whose operation, integrity, safety, and control depend on their dynamic characteristics or modal parameter (Arras, 2016). For this purpose, there are three ways of achieving a mathematical model for a dynamic behavior of structure with the help of good approximation concept, namely by analytical prediction, finite element analysis (FEM) and by experimental measurement.  According to Huang (2007) and Altintas et al. (2005), the demand for high-quality structural models and analytical processing techniques is growing fast and the reasons for such a demand are as follows: (i) the importance of reducing the time factor for simulation and testing because of the fact that product development cycle is reducing due to competition growth in industry. (ii) the expensiveness of the physical test as result of the product becoming more complex and delicate cannot be compared to the analytical model which is a cheaper alternative.  (iii) the fast growth in technology advancement creates more opportunity for the analytical simulation replacing the idea of experiments and test as long as full use of computing power are made,. and (iv) analytical models are increasingly used in real-time and more critical application, in which both accuracy and efficiency of the model need to be at the highest standard.  Moreover, this is in line with Erturk et al. (2006), which revealed that analytical model reduces the computational time considerably by a factor of forty-five (45) compared with using finite element analysis and experiment. Koplow et al. (2006) noted that it is cumbersome and expensive to model structures with finite element package and tested with experimental work pieces. Thus, it becomes useful to have analytical model for structural response. On the contrary, Miguel et al. (2008), noted that analytical and experimental procedures are complemented for the dynamic behaviour of a structure, one not being able to be substituted by the other. This suggests that experimental analysis should be carried out in order to confirm that proposed analytical model can reliably represent real structure and be used in further design stages.

Basically, the modeling and dynamic response predictions for continuous beams have been well investigated by many researchers using analytical and experimental approaches (Laszek, 2009; Yavari et al., 2002; Ersin et al., 2011; Moallemi-Oreh and Karkon, 2013; Li et al., 2014; Lee and Park, 2013). In the case of discontinuous structures, there are lots of difficulties encountered in modeling such structures due to the discontinuities along the longitudinal direction. In fact, this can complicate the vibration responses significantly. The approximated methods have been employed to study the dynamic analysis of such structures. These methods include, partitioning or substructuring method (Koplow et al., 2006; Schmitz and Donaldson, 2000), finite difference approach (Krishman et al., 1998), shear deformation theory (Ju et al., 1994) and transfer matrices approach (Mihail et al. 2016). According to DeKlerk et al. (2008) and Park et al. (2003) substructuring allows the following potential advantages: (i) evaluating the dynamic behavior of structures that are too large or complex to be analyzed as a whole  (ii) elimination of local subsystem behavior which has no significant impact on the assembled structure (iii) possibility of combining modeling parts analytically and experimentally identifying components and (iv) sharing and combining substructures from different project groups. However, the principal drawback to the use of substructures is the ability to link and handle substructure’s boundaries in stress as well as displacement analysis, which usually leads to loss of accuracy for dynamic responses (Campbell and Pray, 2005), Nevertheless, with these disadvantages, substructuring method has persisted as an important concept and most efficient techniques for reducing the complexity of a discontinuous structures (Schmitz and Donaldson 2000; Park et al, 2003).

Accordingly, a variety of approximate or numerical solution techniques have been employed using the above methods to solve beam vibrations problems under different boundary conditions, which include, but are not limited to, modal superposition method (Naguleswaran, 2003a, 2003b; Lin, 2009), receptance method (Abu-Hilal 2003; Koplow et al., 2006), discrete singular convolution (Wei, 1999, 2001; Secgin and Sarigul, 2009). Differential element quadrature method (Bert and Malik, 1996; Shu, 2000), hierarchical function method (Bardell, 1991; Beslin and Nicolas, 1997), Stokes transformation method  (Wang and Lin, 1996; Kim and Kim, 2005), Adomian decomposition  (Mao and Pietrzko, 2010) and spectral-tchebychev method (Yagciet al., 2009).  It should be noted that the receptance technique has shown its potential in dealing with solution for the mode shape function by direct application of forces into the boundary conditions, which is not applicable to other methods (Koplow, 2005; Zhang, 2012).  It takes advantage of the fact that the transverse displacement of the complex structure is in proportion with the forcing function of both space and time (Kim et al; 2017).  However, discrete singular convolution and differential element quadrature methods, just as they require experience and use of trial and error method, also require the controversy with the selection of the test function and grid point. On the other hand, hierarchical function method is used on simply supported beams and the application of the method to other general boundary conditions needs further investigation (Zhang, 2012). So, it becomes necessary to study complex structures using receptance method.

Generally, researchers have associated the study of complex structures with discontinuities through the use of distributional approach (Yavari et al., 2000; Falsone, 2002; Binodi and Caddemi, 2007; Pameri and Cicirellow, 2011; Chalishajar et al., 2016). To be precise, various types of discontinuities have been modeled as singularity functions, expressed in terms of the Heaviside’s and Dirac’s delta distributions (generalized functions) resulting to straight-forward closed form solutions.  Although these researchers came out with excellent job at modeling the discontinuities in the static perspective, there is the absence of their formulations for dynamic loading. To bridge this gap, a substantial amount of research work dealing with dynamic analysis of discontinuous beams using different end conditions and applying different methodologies are in existence (Jang and Bert, 1989a, 1989b; Naguleswaran, 2002a, 2002b; Duan and Wang, 2013; Jowerski and Dowell, 2008; Faille and Santini, 2008; Xing-Jianet al. 2005; Lee, 2015; Wang and Wang, 2013; Meher, 2014; Beput and Bhutani, 1994). While all these previous works have concentrated on the free vibration analysis, very little work has been presented on the forced vibration case. Moreover, it is also well known that the free vibration analysis strongly effect the accuracy of modal parameter in complex structures (Koplow et al., 2006; Lu et al., 2009). Nevertheless, the analysis of forced responses of discontinuous beams using different techniques have been carried out by few researchers (Koplow et al., 2006; Lu et al., 2009; Bashash et al., 2008; Schmitz et al., 2001a, 2001b; Gupta and Sharma, 1998).

It is indeed peculiar that despite the above research progresses, the analytical model still yields inaccurate and over estimated modal parameter.  Perhaps more attention should be given to the development of improved analytical model that is capable of predicting accurately and efficiently the dynamic response of complex structures.  The question remains, though as with other models, can quality, reliable as well as timely and cost-effective structural responses be obtained through analytical models?  The challenges to researchers and structural engineers in industries are how to develop accurate analytical model with better reliability and performance (Presas et al., 2017; Presas and Seidel, 2015).


1.2       STATEMENT OF PROBLEM

As stated earlier, it is preferable to have an analytical model of the complex structure which can reduce the amount of design, testing and manufacturing of the product (Koplow et al., 2006; Huang, 2007; Altinatas et al., 2005).  Nevertheless, as the structure becomes more complicated, consisting of more segments and joints, the accuracy and efficiency of the analytical model deteriorate fast due to the difficulties in modeling complex structures.  Moreover, it is of paramount importance to accurately determine the dynamic structural response of structure or assembly in order to avoid dynamic problems. Such undesirable noise and vibration, have been a great challenge to researchers and structural engineers in industry as it can drastically effect quality of product/service, safety, reliability and performance (Keir, 2004; Shaik, 2017; Presas et al., 2017; Presas and Seidel, 2015); Ashory, 1999; Sani et al.,2010, 2011).  Generally, investigations reveal that the problems of inaccuracy in analytical models contribute to rapid increase in time and cost during product development cycle, and consequently, result in researchers moving their attention to the development of modeling methods based on experimental observation (Huang, 2007; Presas et al., 2017; Motterhead and Friswell 1992; Emory and Zhu, 2006). As a result, most of the research efforts to improve the modal parameter through analytical method have been based on the use of model updating techniques (Arras, 2016; Haapaniemi et al., 2003).  However, it is still time consuming and costly, and cannot accurately represents the dynamic response of structures in all frequency range.  Moreover, most of these studies concentrated on the use of free vibration analysis.

So far, very little work has been done on dynamic analysis of discontinuous beam with respect to forced vibration analysis. Koplow et al. (2006) analytically investigated the spatial dynamic response of discontinuous beams using receptance technique based on Euler-Bernoulli beam theory without numerical simulation. They modeled a stepped beam with a rectangular cross-section as free-free boundary conditions. The study also applied experimental modal analysis and receptance coupling substructure analysis (RCSA) to validate the analytical model. Analytical predictions showed error of 7 percent, with respect to the fundamental mode shape and this increased rapidly at higher modes.  Generally, results showed that analytical models were higher than experimental measurements.  Furthermore, the work mentioned the necessity of developing an improved analytical model that can match or correlate effectively with experimental results. Lu et al. (2009) restudied his work and presented a new method to analyze the forced vibration of beam with either a single step change or multiple step change using the composite element method (CEM) based on finite element techniques and results compared with those in Koplow et al. (2006). Bashash et al.(2008) also extended his work and investigated forced vibration analysis of beams with multiple jumped discontinuities of their cross-section using partitioning method based on modal superposition techniques. The model extended the beam presented by Koplow et al. (2006) to beams with n-uniform sectional area. 

However, even though the above works have reported successful results in modeling discontinuous beam in dynamic sense, the models ignored the effects of shear deformation and rotary inertia. Consequently, they tend to yield inaccurate and over estimated modal parameter, whose problem increases rapidly for responses at higher modes. So, the effect of shear deformation and rotary inertia are significant and should be considered by the model. This suggests that Timoshenko beam theory should be utilized for the modeling and dynamic analysis of discontinuous beams and the general forms of spatial solution using the separation of variables as given by equations (1.1) and (1.2):

(1.2)

(1.1)

In this theory, transverse and rotational modes are coupled making it difficult to obtain closed form analytical solutions. The short comings are attributed to the existence of unknown parameters (wave numbers) in particular sinusoidal and hyperbolic terms. In this work, a modified Timoshenko model based on transverse response of beam at first three modes or spatial location was developed in order to overcome aforementioned shortcomings.  The analytical solution for the dynamic analysis of discontinuous beams using the proposed model was presented and subsequently, the accuracy of the proposed model verified based on results obtained using experimental modal analysis and the existing literature presented by Koplow et al. (2006); Lu et al. (2009), Wang and Wang (2013)and Meher, (2014) respectively.


1.3       AIM AND OBJECTIVES OF STUDY

The aim of this work is development of improved models for analyzing modal parameters of discontinuous beams.  The specific objectives are:

      i.         Modification of Timoshenko beam model for effective evaluation of closed-form receptance model and receptance coupling substructure analysis in all boundary configurations.

     ii.         Numerical analysis of aligned, misaligned and uniform beams using the improved models.

   iii.         Experimental analysis of the improved model using a flexible multi-configuration beam vibration test rig.

   iv.         Comparative analysis of the modified Timoshenko beam models.

 


1.4       SCOPE OF STUDY

This study involves analytical and experimental study for predicting modal parameter of discontinuous beams using modified Timoshenko Beam model. Also, this study considers beams with two types of discontinuities, namely:

               i.         Stepped beam with aligned neutral axis and

              ii.         Stepped beam with misalignment of the individual beam segments neutral axis

In addition, the model prediction in this work was based on concepts of first spectrum Timoshenkobeam (frequencies below the critical frequency). This is in line with Stephen and Puchegger (2006) and Iker et al. (2011), which revealed that Timoshenko prediction above the critical frequency should be disregarded for those end conditions for which the frequency equation does not factorize. Moreover, it is generally sufficient to measure the transverse response of the beam at first three modes or spatial location (Smivnova, 2008; Ewins, 2000; Naguleswaran, 2002a, 2002b).


1.5           JUSTIFICATION OF THE STUDY

This work presented the modal parameters for discontinuous beams using analytical and experimental models. The purpose of developing analytical model is economically driven. It minimizes the design cycle time, and reduces capital spending on fabrication and testing of prototypes. However, in the absence of the validation of analytical model, reliability may not be guaranteed especially in the usage of further design stage, since it might not represent real structure. Thus, experimental model is useful in order to confirm the accuracy of analytical model.

The modal parameter helps the designer to make necessary change in the design to avoid undesirable noise and vibration, which eventually lead to resonance condition of extreme amplitude of vibration. Accuracy in modal parameter will boost quality, safety, reliability and performance of the prospective product. Again, they will serve as a helpful tool in different subsequent structural analyses; damage detection (Swamy et al., 2017; Quali et al., 2017; Dash, 2012), crack detection (Nguyen, 2014; Karandikar et al., 2016; Chinka et al., 2018), aeroustical radiation (Lee, 2003), structural health monitoring (Scott et al., 1996; Hossiotis and Jeong, 1995; Zaher, 2002), structural model optimization (Li, 2013), structural modification (Ravi, 1994; Gibbons, 2017),  structural intensity, sensitivity and stability analysis (Naguleswaran, 2002a, 2003b) and receptance coupling substructure analysis (Schmitz and Donaldson, 2000; Schmitz and Burns, 2003; Park et al., 2003; Mancisidor et al., 2011).



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