FLOUR PRODUCTION FROM AERIAL YAM (DIOSCOREA BULBIFERA) AND DETERMINATION OF THE DRYING CHARACTERISTICS OF THE FLOUR

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ABSTRACT


The drying characteristics of Dioscorea bulbifera flour at different drying temperatures (55°C, 65°C, 75°C, 85°C and 95°C) and varied drying time (60 minutes, 80 minutes, 100 minutes, 120 minutes and 140 minutes) at a constant air velocity of 1.0 m/s were investigated. The moisture content of the dried flours ranged from 5.76 to 8.31%, 5.11 to 7.76%, 4.60 to 7.27%, 4.11 to 6.81% and 3.55 to 6.20% for samples dried at 55, 65, 75, 85 and 95˚C for between 60 to 140 minutes respectively. The ash content of the dried flours ranged from 2.64 to 2.87 %, 2.66 to 2.90%, 2.70 to 2.94%, 2.75 to 2.99% and 2.81 to 3.03% for samples dried at 55, 65, 75, 85 and 95˚C for between 60 to 140 minutes respectively. The protein content of flours dried between 55 to 95˚C ranged from 7.05 to 7.17% (60 minutes), 7.02 to 7.16% (80 minutes), 6.97 to 7.11% (100 minutes), 6.91 to 7.06% (120 minutes) and 6.85 to 7.00% (140 minutes) respectively. The fat content of the flours was quite low with the control recording 1.54% while those of the dried flours ranged from 1.36 to 1.51% (60 minutes), 1.32 to 1.49% (80 minutes), 1.27 to 1.47% (100 minutes), 1.23 to 1.44% (120 minutes) and 1.18 to 1.40% (140 minutes) respectively. The crude fibre content of the control was obtained as 1.28% and it was significantly (p<0.05) lower than those of the dried flours which ranged from 1.29 to 1.36 (60 minutes), 1.30 to 1.37% (80 minutes), 1.32 to 1.40% (100 minutes), 1.35 to 1.44% (120 minutes) and 1.37 to 1.47% (140 minutes). The carbohydrate content was observed to increase in the dry flour, ranging from 79.08 to 81.16%, 80.00 to 82.27%, 80.65 to 82.88%, 81.22 to 83.41% and 81.66 to 83.92% in flours dried at 55, 65, 75, 85 and 95˚C (for 60 to 140 minutes). WAC ranged between 2.70 to 3.38 ml/g, 2.73 to 3.42ml/g, 2.78 to 3.47ml/g, 2.88 to 3.60ml/g and 2.96 to 3.73ml/g in flours dried at 55, 65, 75, 85 and 95˚C at intervals of 60 to 140 minutes respectively. OAC ranged between 2.35 to 2.56 ml/g, 2.38 to 2.63ml/g, 2.44 to 2.71ml/g, 2.50 to 2.76ml/g and 2.56 to 2.84 ml/g for flours dried at 55, 65, 75, 85 and 95˚C at intervals of 60 to 140 minutes respectively. Gelatinization temperature increased from 72.10 to 73.70°C, 72.20 to 73.90°C, 72.40 to 74.20°C, 72.60 to 74.60°C and 72.90 to 75.10°C for flours dried at 55, 65, 75, 85 and 95˚C for intervals of 60 to 140 minutes, respectively, while pH values ranged from 6.30 to 6.50, 6.00 to 6.40, 5.60 to 6.20, 5.30 to 6.00 and 4.90 to 5.80 in flours dried at 55, 65, 75, 85 and 95˚C for intervals of 60 to 140 minutes, respectively. Generally, the dried D. bulbifera flours were found to be of good quality nutrient and could serve as good ingredients in infant food formulation.





TABLE OF CONTENT


Title Page                                                                                                                   i

Declaration                                                                                                                ii

Dedication                                                                                                                  iii

Certification                                                                                                               iv

Acknowledgement                                                                                                     v

CHAPTER 1: INTRODUCTION                                                                          1

1.1       Background of the Study                                                                               1

1.2       Statement of Problem                                                                                     4

1.3       Objectives of Study:                                                                                       4

1.4       Justification                                                                                                     5

CHAPTER 2: LITERATURE REVIEW                                                              6

2.1       Roots and Tubers                                                                                            6

2.2       Yam and Its Origin                                                                                         7

2.3       Botanical and Agronomic Characteristics of Yams                                        7

2.4       Morphology of Yam                                                                                       8

2.5       Yam Structure                                                                                                 9

2.6       Yam Storage                                                                                                   9

2.7       Yam Varieties                                                                                                 10

2.7.1    White Yam (Dioscorea rotundata)                                                                 10

2.7.2    Yellow Yam (Dioscorea cayensis)                                                                 11

2.7.3    Water Yam (Dioscorea alata L.)                                                                    11

2.7.4    Bitter Yam (Dioscorea dumentorum)                                                             11

2.7.5    Chinese Yam (Dioscorea opposita)                                                                12

2.7.6    Air Potato (Dioscorea bulbifera)-                                                                   12

2.7.7    Cush-Cush Yam (Dioscorea trifida)                                                               13

2.8       Aerial Yam (Dioscorea bulbifera)                                                                  13

2.9       Botany of Aerial Yam (Dioscorea bulbifera)                                                 14

2.10     Morphological Features                                                                                  14

2.11    Nutritional and Anti-Nutritional Aspects of Aerial

Yam (Dioscorea bulbifera)                                                                               15

2.12     Food Uses of Aerial Yam (Dioscorea bulbifera)                                            16

2.13     Medicinal Properties of Aerial Yam (Dioscorea bulbifera)                            16

2.14     Phytoconstituents of Aerial Yam (Dioscorea bulbifera)                                17

2.15     Pharmacological and Toxicological Studies                                                   19

2.16     Drying                                                                                                             20

2.17     Drying Behaviour                                                                                           22

2.18     Drying Characteristics                                                                                      24

2.19     Flour                                                                                                                28

 

CHAPTER 3: MATERIALS AND METHODS                                                   29

3.1       Source of Raw Materials                                                                                29

3.2       Production of Aerial Yam (D. Bulbifera)Flour                                               29

3.3       Determination of Drying Characteristics                                                        29

3.3.1    Determination of Moisture Content                                                               29

3.3.2    Drying Curves                                                                                                 31

3.3.3   Determination of Drying Rate                                                                         31

3.3.4    Mathematical modelling                                                                                 31

3.3.5 Equilibrium Moisture Content                                                                            32

3.3.6    Drying Models                                                                                                33

3.4       Determination of Proximate Composition                                                      34

3.4.1    Determination of Ash Content                                                                       34

3.4.2    Determination of Crude Fibre Content                                                          34

3.4.3    Determination of Fat Content                                                                        35

3.4.4    Determination of Protein Content                                                                  35

3.4.5    Determination of Carbohydrate Content                                                        36

3.5       Determination of Functional Properties:                                                         36

3.5.1    Determination of Gelatinization Temperature                                                36

3.5.2    Determination of Bulk Density                                                                      36

3.5.3    Determination of Water Absorption Capacity                                                37

3.5.4    Determination of Oil Absorption Capacity                                                    37

3.5.5    Determination of pH                                                                                       38

3.6       Experiment Design of The Study                                                                   38

 

CHAPTER 4: RESULTS AND DISCUSSION                                                    40

4.1       Proximate Composition of Aerial Yam (Dioscorea bulbifera)

Flour Dried atDifferent Temperatures                                                            40

4.2       Functional Properties of Aerial Yam (Dioscorea bulbifera)

Flour Dried at Different Temperatures                                                           45

4.3       Drying Characteristics of Aerial Yam (Dioscorea bulbifera)Flour                 49

4.4        Mathematical Modelling Of Drying Kinetics of Aerial Yam

(D. Bulbifera) Flour                                                                                        52                                                                                                                                           

CHAPTER 5: CONCLUSION AND RECOMMENDATION                           54

5.1       Conclusion                                                                                                      54

5.2       Recommendation                                                                                            55

REFERENCES                                                                                                        56

 

 

 

 

 

 

 

 

LIST OF TABLES


Table 3.1: Drying Models Used in D. bulbifera studies                                                        34

Table 3.2: Layout of Experimental Design for Drying Characteristics of Aerial Yam

                  Flour                                                                                                                      40

Table 4.1: Proximate composition (%) of D. bulbifera Flour Dried at Different

                  Temperatures                                                                                                         42

                                                                      

Table 4.2: Functional properties of D. bulbifera flour dried at different temperatures         47

 

Table 4.3: Statistical results obtained from the selected thin layer drying    models

           

      of Dioscorea bulbifera flour                                                                                 54

 

 

 

 

 

 

 

LIST OF FIGURES

Figure 2.1: A Typical Drying Curve                                                                                      25

Figure 3.1: Flow Chart Showing Production of D. bulbifera Flour                                      31

Figure 4.3: Effect of Drying Temperature on the Moisture Content of D. bulbifera Flour  50

Figure 4.4: Effect of Drying Temperature on the Moisture Ratio of D. bulbifera Flour      51

Figure 4.5: Drying rate curve of D. bulbifera Flour at Different Temperature                     52                                                                                                                                     

  


 

 

 CHAPTER 1

INTRODUCTION


1.1       BACKGROUND OF THE STUDY

Dioscorea bulbifera, also known as the air potato, is a variety of true yam in the yam family, Dioscoreaceae. It is a strongly climbing vine, reaching 6 metres or more, with smooth stems ranging from 1 to 8 mm in diameter, known as adu in Bende Local Government Area of Abia State, where it is largely cultivated and consumed. It is native to Africa, Southern Asia and Northern Australia (Wikipedia, 2016).

It is a vigorously twining, long-stemmed herbaceous vine which may arise from an underground tuber, although often tubers are inconspicuous or absent. The stems are round to slightly angle in cross section and they twine counter-clockwise. Conspicuous aerial tubers (called bulbils) are pale, round in shape, up to 13 cm wide and are formed in leaf axils. These bulbils give D. bulbifera the common name "air potato" (Wikipedia, 2016).

The air potato is becoming one of the most widely-consumed yam species. It can grow up to 150 feet tall. According to Species Inventory Homepage (2007), Dioscorea bulbifera is a perennial vine with broad leaves that forms bulbils in the leaf axils of the twining stems. These tubers are like small, oblong potatoes. Some varieties are edible and cultivated as a food crop, especially in West Africa.  D. bulbifera has African varieties and also Asian varieties. The tubers of edible varieties often have a bitter taste, which can be removed by boiling. They can then be prepared in the same way as other yams, potatoes, and sweet potatoes.

Immature bulbils may be harvested 3-4 months after planting, and picking may continue for the life of the plant, up to 24 months.

Immature bulbils are handpicked. Mature bulbils fall to the ground. Bulbils are formed at leave’s armpit and harvested after senescence and death of the whole plant. At that period of vegetable cycle of the plant, the bulbils fall down. For farmers, the fall of bulbils is the only one indicator of their maturity. Unfortunately, this fall is the cause of a major postharvest loss due to injuries on the bulbils by wild animals, insects and other micro organisms (Libra et al., 2011). Both bulbils and tubers are resistant to fungal infections and harvest wounds heal quickly; storage under dry, cool conditions, away from sunlight, appears to give moderate storage life.

The bulbils are normally cooked and eaten in a manner similar to other starchy root crops, though many African forms require detoxification by soaking in water or prolonged boiling before they are safe to consume. A few are very succulent and may be eaten raw. Some yellow fleshed varieties darken during cooking. However these yams have popularity because of the convenient size of the bulbils for kitchen use. The bulbils and tubers are also used for production of flour for use in making other food forms.

Drying is one of the most widely used primary methods of food preservation. The objective of drying is the removal of water to the level at which microbial spoilage and deterioration reactions are greatly minimized (Akpinar and Bicer, 2004). It also provides longer shelf-life, smaller space for storage and lighter weight for transportation (Ertekin and Yaldiz, 2004). Sun drying is the most common method used to preserve agricultural products in tropical and subtropical countries. However, being unprotected from rain, wind-borne dirt and dust, infestation by insects, rodents and other animal, products may be seriously degraded to the extent that sometimes become inedible and the resulting loss of food quality in the dried products may have adverse economic effects on domestic and international markets. Therefore, the drying process of agricultural products should be undertaken in closed equipment (solar or industrial dryer) to improve the quality of the final product. The drying process takes place in two stages. The first stage happens at the surface of the drying material at a constant drying rate and is similar to the vaporization of water into the ambient. The second stage drying process takes place with decreasing drying rate (Midilli and Kucuk, 2003). When the drying process is controlled by the internal mass transfer, mainly in the falling rate period; modelling of drying is carried out through diffusion equations based on Fick’s second law.

Drying is a complex thermal process in which unsteady heat and moisture transfer occur simultaneously (Sahin and Dincer, 2005). From engineering point of view, it is important to develop a better understanding of the controlling parameters of this complex process. Mathematical models of drying processes are used for designing new or improving existing drying systems or even for the control of the drying process. Many mathematical models have been proposed to describe the drying process, of them thin-layer drying models have been widely in use.

Several thin-layer drying models are available in the literature for explaining drying characteristics of agricultural products. These models can be categorized as theoretical, semi-empirical and empirical. Moreover, the drying kinetics of food is a complex phenomenon and requires simple representations to predict the drying behaviour, and for optimizing the drying parameters. Many investigators have carried out mathematical modelling and experimental studies on the thin-layer drying of various vegetables and fruits. For example, potato slices (Aghbashlo et al., 2009), onion slices (Arslan and Özean, 2010), sweet cherry (Doymaz and Ismail, 2011) and banana (da Silva et al., 2013). However, there is limited information and research on drying kinetics of Dioscorea bulbifera (aerial yam) flour in the literature.


1.2       STATEMENT OF PROBLEM

Dioscorea bulbifera (aerial yam) has been established to have a good nutritional potential. It is an under utilised crop and thus its food uses are limited. (Sanful and Engmann, 2016) To date, one of the major sources of food in Nigeria is cassava. The drying of D. bulbifera flour, at different air conditions using different drying methods need to be carried out in order to investigate its drying characteristics, proximate and functional properties. This study will help to broaden its utilisation base and promote its uses.


1.3       OBJECTIVES OF STUDY:

The general objective of the study was to explore the drying characteristics of D.bulbifera flour using oven drying.

Specific objectives of the study

The specific objectives include to:

        i.            produce flour from Dioscorea bulbifera.

      ii.            evaluate the proximate and functional properties of the flour samples.

    iii.            evaluate the drying characteristics of the process using oven drying.

 

1.4       JUSTIFICATION

Tropical food crops are abundant at a particular period, when they are in season, and are scarce during the off season. D. bulbifera is an under utilised aerial crop, thus creating the need to make its use more relevant. Thus, there is need to carry out studies on drying characteristics of D. bulbifera flour at different conditions of drying, in order to investigate its drying behaviour as well as enhancing the shelf life of the flour.

 

 

 

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