OPTIMUM CONDITIONS FOR THE BENCHSCALE PRODUCTION OF BIODIESEL FROM WASTE FRYING OIL

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 ABSTRACT

 

Waste frying oils (WFO) sourced from ten different locations using random sampling method were used for biodiesel production in this research. During the esterification process, the time required for mixing the catalyst and methanol mixture was varied between 15 – 30 mins. Hence, 31.5 cm3 of methanol (analytical grade) was added to 150 cm3 of the filtered WFO using 0.75 cm3 of H2SO4 (98%, v/v) as catalyst at 60 oC to reduce the free fatty acid contents of the oils. During the transesterification process, 20 cm3 of methanol was added to 100 cm3 of the WFO using 0.35 g of NaOH as catalyst at a temperature of 60 oC and a reaction time of 40 mins. Biodiesel yield of 17.543 % (lowest yield) and 83.074 % (highest yield) was obtained. The physical and chemical characteristics of the waste frying oil biodiesel were analysed and evaluated. Specific gravity at 20 oC (0.862 + 0.077 to 0.876 + 0.084), kinematic viscosity at 25 oC (18.275 + 1.095 to 82.124 + 5.729), moisture contents (0.246 + 0.060 to 1.333 + 0.049), iodine value (0.381 + 0.062 to 9.644 + 0.763), saponification value (175.311 + 11.130 to 221.605 + 6.240), acid value (0.137 + 0.016 to 1.641 + 0.182), flash point (131.283 + 8.145 to 207.340 + 15.614), cloud point (7.000 + 0.000 to 26.000 + 0.000),pour point (5.000 + 0.000 to 21.000 + 0.000). The conversion of WFO of the ten different WFO samples into valuable fatty acid methyl ester (biodiesel) was successfully conducted. The result obtained showed that the biodiesel from WFOs meets the required specifications if complete pre-treatment process is carried out.




TABLE OF CONTENTS

Title page                                                                                                                                i          

Déclaration page                                                                                                                     ii

Certification page                                                                                                                   iii        

Dedication                                                                                                                              iv        

Acknowledgements                                                                                                                v

Table of contents                                                                                                                    vi        

List of Tables                                                                                                                          xi        

List of Figures                                                                                                                         xii

List of Plates                                                                                                                           xiii      

Abstract                                                                                                                                  xiv      

 

CHAPTER 1        INTRODUCTION                                                                                            

1.1    Background of the Study                                                                                              1

1.2    Statement of the Problem                                                                                              3

1.3    Aim and Objectives                                                                                                       3

1.4    Justification                                                                                                                    4

1.5    Scope and Limitations                                                                                                   4

CHAPTER 2      LITERATURE REVIEW                                                                     

2.1    Feedstock for Biodiesel Production                                                                              6

2.2    Historical Review of Biodiesel Production from Various Feed stocks                         9

2.2.1 Waste frying oils as feedstock                                                                                       10

2.2.2 Plant seed oils as feedstock                                                                                           12

2.2.3 Algae oil as feedstock                                                                                                    15

2.2.4 Other feedstock                                                                                                             16

2.3    Changes in the Physical and Chemical Properties of Vegetable Oil during Frying      17

2.3.1.Thermolytic reactions                                                                                                     18

 

2.3.2  Hydrolytic reactions                                                                                                     18       

2.4     The Chemistry of Transesterification Process                                                               20

2.5     Factors Affecting the Production of Biodiesel from Waste Frying Oil                       20

2.5.1  Water content                                                                                                               20

2.5.2  Free fatty acid                                                                                                               21

2.5.3  Type of alcohol                                                                                                             22

2.5.4. The ratio of alcohol to oil                                                                                              22

2.5.5. Catalyst type                                                                                                                 23

2.5.6. Catalyst concentration                                                                                                  24

2.5.7. Stirrer speed                                                                                                                  25

2.5.8. Temperature                                                                                                                  26

2.5.9. Reaction time                                                                                                                27

2.5.10 pH                                                                                                                                27

2.5.11 Purity of reactants                                                                                                        28

2.6      Properties of Biodiesel                                                                                                 28                                                               

2.6.1   Viscosity                                                                                                                      28

2.6.2   Density                                                                                                                         29

2.6.3   Moisture content                                                                                                          31

2.6.4   Flash point                                                                                                                   31

2.6.5   Cloud point and pour point                                                                                         32

2.6.6   Lubricity and cold flow                                                                                               32

2.6.7   Cetane number                                                                                                             33

2.6.8   Acid number and free fatty acid value                                                                                    33

2.6.9    Iodine number                                                                                                             34       

2.6.10. Saponification value                                                                                                   35       

CHAPTER 3     MATERIALS AND METHODS                               

3.1       Materials                                                                                                                     36

3.1.1    Chemicals and reagents                                                                                              36

3.1.2    Equipment and apparatus                                                                                           36

3.2       Methods                                                                                                                      38

3.2.1    Study area                                                                                                                   38

3.2.2    Sample collection                                                                                                        38

3.2.3    Sample pre-treatment                                                                                                  40

3.2.4    Preparation of stock solution                                                                                      41

3.2.4    Physico-chemical analyses of samples                                                                        46

3.2.4.1 Determination of specific gravity                                                                               46

3.2.4.2 Determination of moisture content                                                                             47       

3.2.4.3 Determination of pH                                                                                                   47

3.2.4.4 Determination of viscosity                                                                                          48

3.2.4.5 Saponification value determination                                                                            49

3.2.4.6 Determination of acid value                                                                                       50

3.2.4.7 Free fatty acid determination                                                                                     51

3.2.4.8 Iodine value determination                                                                                         52

3.2.4.9 Peroxide value determination                                                                                     53

3.2.5    Esterification reaction                                                                                                 54

3.2.5.1 Acid catalysis of the waste frying oil                                                                         54

3.2.5.2 Determination of the free fatty acid value of the esterified oil samples                    55

3.2.6    Transesterification reaction                                                                                         55

3.2.6.1 Calculation of the molecular weight of the oil                                                           55

3.2.6.2 Calculation of the required volume of methanol and the amount of NaOH              56

3.2.7    Biodiesel production                                                                                                   57

3.2.8    Physico-chemical analyses of the biodiesel                                                                58       

3.2.8.1 Determination of flash, cloud and pour points of biodiesel                                       58

CHAPTER 4      RESULTS AND DISCUSSION

4.1       Results of Physicochemical Parameters of Waste Frying Oil                                     61

4.2       Results of the Esterification Reaction                                                                        63

4.3       Results of the Transesterification Reaction                                                                63

4.3.1    Result of the percentage yield of biodiesel                                                                64

4.4       Results of Physicochemical Parameters of Biodiesel                                                 64

4.4.1    Specific gravity                                                                                                           64

4.4.2    Kinematic viscosity                                                                                                     66

4.4.3    Moisture content                                                                                                         68

4.4.4    Iodine value                                                                                                                68

4.4.5    Saponification value                                                                                                   69

4.4.6    Acid value                                                                                                                   70

4.4.7    Flash point, cloud point and pour point of the biodiesel                                            73

4.4.8    Biodiesel storage                                                                                                         75       

CHAPTER 5      CONCLUSION AND RECOMMENDATIONS                    

5.1       Conclusion                                                                                                                  77

5.2       Recommendations                                                                                                      78

References                                                                                                                              80

Appendices                                                                                                                             94

                         

 

 

 

 

 

 

 

 

 

 

 

 

LIST OF TABLES

3.2.2    Description of the Ten Waste Frying Oils                                                                  39

4.1       Mean Physico-chemical Parameters of Waste Frying Oil                                           62

4.4       Mean Physico-chemical Parameters of Biodiesel Produced from the WFO              65

 

 

 

 

 

 

LIST OF FIGURES

3.2.1    Aba North Map                                                                                                           38

3.2.4.4 Oswald Viscometer                                                                                                    48

3.2.6.1 General Structure of a Triglyceride                                                                             55

 

 

 

 

 

LIST OF PLATES

3.2.2    The Waste Frying Oil Samples                                                                                    40

3.2.9    The Flash Point Tester                                                                                                 59

 


 

 


CHAPTER 1

INTRODUCTION


1.1 BACKGROUND TO THE STUDY

During the past decades, worldwide petroleum consumption has permanently increased due to the growth of human population and industrialization which has led to a drastic reduction in the fossil fuel reserves and fluctuation of the petroleum price. On the other hand, combustion of fossil fuel contributes to the emission of greenhouse gases and air contaminants such as CO2, NOx, SOx, CO, particulate matter and volatile organic compounds which lead to the pollution of the atmosphere and global warming (Balat and Balat, 2010).

The fluctuation of petroleum prices and the associated environmental problems have triggered the need for alternative fuels obtained especially from renewable sources (Kannahi et al., 2013). Renewable energy can be considered an alternative to fossil energy. Globally, 15% of primary energy supply comes from renewable sources (Lund, 2007). Biomass is the main source of renewable energy resource (McKendry, 2002). Renewable resources account for about ten percent of the world’s energy consumption and biofuels and other forms of energy are obtained from the conversion of these renewable resources (Filho, 2004). Among biofuels, biodiesel is one of the possible alternatives in the transport sector (Costa Neto, 2000). Many potential raw materials for biodiesel production abound but currently, edible oils are used for world biodiesel production (Ahmia et al., 2014). However, their use for biodiesel production is of great concern because it competes with their use as food materials (Arjun, et al., 2008).

Waste frying oil refers to the vegetable oil that has been used for frying food. Repeated frying for the preparation of food renders the edible vegetable oil unsuitable for human consumption as a result of the increase in the free fatty acid content. Waste frying oil is accepted as a suitable material for the production of biodiesel because it is readily available and cost effective. Biodiesel obtained from transesterification of vegetable oil with alcohol is one of the forms of energy which has been given adequate attention by many researchers because of the advantages associated with its use in the transport sector (Hossain et al., 2010). Biodiesel is a biodegradable, non toxic and renewable fuel that can be produced from a renewable raw material including waste and fresh vegetable oils, oils seed plants and animal fats. The combustion of biodiesel has lower emissions than petroleum based diesel, whether blended with petroleum diesel or used in its pure form. Biodiesel does not increase the level of carbon dioxide in the atmosphere and the use of biodiesel leads to minimization of the intensity of greenhouse effect (Vincente et al., 2004; Antolin et al., 2002). Also, biodiesel is better than diesel fuel in terms of biodegradability, sulphur content, aromatic content and flash point (Martini and Schell, 1997).

The main purpose of this research is to investigate the production of biodiesel from ten different waste vegetable oils. Special attention is paid to the optimization of the production of biodiesel from the ten different waste frying oils by two step reaction mechanisms which are esterification and transesterification reactions.

 

 1.2 STATEMENT OF THE PROBLEM

 Petroleum is a non-renewable energy source which implies that the resources of this kind are finite and would run out with time. The depletion of petroleum reserves, fluctuation of petroleum prices and the serious environmental damage arising from the use of fossil fuels have led to the discovery of alternative and renewable energy sources. The combustion of fossil fuels like petroleum causes various environmental problems including global warming, air pollution, acid precipitation, ozone layer depletion, forest destruction (Dincer, 2000). It is important that low cost and eco-friendly alternatives to petroleum are used and one of such alternatives is waste frying oil which is not only a much cheaper raw material but can be used to produce diesel which generates far less green house gases than petroleum based diesel. However, biodiesel production with WFO is hampered by the increase in the free fatty acid (FFA) content of such oils and it is important that optimum condition for this process is determined so as to make the process reproducible.


1.3 AIM AND OBJECTIVES

The aim of this research is to investigate the production of biodiesel from ten different waste frying oils obtained from nine different sources using a 2-step reaction mechanism which are esterification and transesterification and this will be achieved through the following objectives:

1         Esterification reaction of the waste vegetable oil by acid catalyzed reaction with varying mixing time of the methanol and the acid catalyst.

2         Transesterification of the esterified oil using methanol and base catalyzed reaction.

3         Determination of the optimum conditions for transesterification reaction of WFO such as alcohol: oil ratio, mixing intensity, catalyst type and concentration, reaction temperature and purity of reactants.

4         Determination of the physico-chemical parameters of the different oils and their biodiesel derivatives.

 

1.4 JUSTIFICATION

Energy is one of the most fundamental requirements for human activities and existence (Izah and Ohimain, 2013). Unfortunately, there is depletion in  the non- renewable energy sources that contribute over eighty six percent of the global energy supply (Atadashi et al., 2011) since the consumption of energy increases with the increasing world population. Though, Nigeria is a country that produces and exports crude oil, it still depends on foreign nations for the supply of petroleum products like petrol and kerosene. So it becomes pertinent that Nigeria explores other potential and more eco-friendly means of energy supply. This research is important because it will determine the feasibility of small scale production of biodiesel from WFO. Secondly, it will address the problem of environmental pollution caused by improper disposal of waste frying oil on land and water.

 

1.5 SCOPE AND LIMITATIONS

This research covered the method of producing biodiesel from waste frying oil, ranging from the esterification reaction to the transesterification reaction of the esterified oil. It also entailed the detailed analytical methods and procedures of physico-chemical parameter determination of the oil and biodiesel.

The limitations involved in this research include the insufficient quantity of raw materials from different sources for some analyses, unsteady power supply, unavailability of appropriate equipments such as biodiesel kit which has in-built provision for a thermometer to ensure that the temperature was maintained at 60 oC.

 

 

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